If anyone knows of a cheap source of metal please let me know!
I advise being careful with scrap because many alloys used by industry don’t machine well. Aluminium extrusions are too soft and sticky, many stainless steels work-harden, cast-iron may be full of inclusions and chilled diamond hard, and much else. Industry use metals that suit their production needs, likely chosen because it’s good for welding, stamping, bending, grinding, extruding, tough, hard, springy, or cheap and pretty etc, and not because they want to machine it. Trying to machine scrap can be horrible!
The metal provided by HMG for warship repairs will be fit for purpose. When buying metal privately do the same: order metal where the spec includes words like ‘free-cutting’. Ordinary mild-steels are intended for structural use and don’t machine particularly well – the surface tends to tear causing poor finish. I prefer EN1A or EN1A-Pb to EN3, even though the latter is widely available and delightfully cheap.
It’s not that scrap must be avoided at all costs because experienced machinist can cope well with tricky stuff. Learners are less well placed! Starting out with a light hobby lathe and trying to machine metal found in a skip may cause severe trouble because newcomers don’t recognise the symptoms yet. Better I feel to learn on machinable metal, because it makes it much easier to recognise later when a particular bit of scrap isn’t ideal. When things don’t cut well in my workshop, there are 3 potential reasons: the man, the machine, and the material. Pays to eliminate the material as being the problem, cost permitting!
Experience with scrap varies wildly, many saying “what problem”, whilst others have a bad time, as I did. I think much depends on the nature of our local industry. Scrap from an area full of CNC shops will be fine, that from other manufacturing processes much less so, especially stainless and Aluminium off-cuts. Brass generally machines well wherever it comes from. DIY store metal is best avoided – expensive, and it doesn’t machine well in my experience.
In the good old days, industry was careless with scrap, and it could be obtained informally with beer and Woodbines. Or even just for the asking. Much less common today: metal is expensive and almost entirely recycled. Scrap tends to be guarded, and giving it away strictly forbidden by the accountant!
My local scrapyards used to welcome visitors and would happily sell metal for cash. Not for at least 15 years: yards are protected by razor wire and visitors aren’t allowed past the receptionist. They only buy metal and won’t sell it, and records are kept. I believe the change is partly because the scrap metal trade used to be seriously criminal and was subjected to a serious crackdown. Now it’s much more tightly supervised. The other reason may be it’s more profitable to recycle on a grand-scale than it is to mess with Model Engineers looking for tiny bargains.
Still worth asking though, but don’t be offended if businesses aren’t interested.
Dave