DC MOTOR TO GENERATOR

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DC MOTOR TO GENERATOR

Home Forums Electronics in the Workshop DC MOTOR TO GENERATOR

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  • #779595
    Dougie Swan
    Participant
      @dougieswan43463

      Hi

      As the title suggests I am trying to convert a series wound dc motor to a generator

      I have stripped it and identified the field windings and on testing I found that one side had resistance of 59ohms and created a good magnetic field, the other only has 13 ohms and low magnetic field

      If I rewind the low coil, will that help?

      Thanks

      Dougie

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      #779642
      Robert Atkinson 2
      Participant
        @robertatkinson2

        To use a series wound DC motor as a generator you need to energise the field winding with DC. This willrequire as a minimum access to the connection between the two windings. #you can then control the output voltage from the armature by varying the current through the field winding.

        See:https:
        //www.electricaleasy.com/2022/09/construction-and-working-of-dc-generator.html

        for a description of how this type of machine works. You may be able to make it self exciting, Google “Flashing the field” (not in the field that may bring up different results:-) )

        EDIT: If you have two STATOR windings ignore the one producing a weak field. It is likely a compensating winding. This may be needed once you have basic working if it is a large generator. It is connected in series with the armature winding to reduce sparking at the brushes.

         

        Robert.

        #779653
        Dougie Swan
        Participant
          @dougieswan43463

          This forum never disappoints

          Thank Robert for the reply and information

          My thoughts were to fit a little pm dc motor as an exciter wired directly into the field windings and drive the armature from an engine to create dc at the brushes

          Do you think that might be worth looking at

          Thanks

          Dougie

          #779674
          duncan webster 1
          Participant
            @duncanwebster1

            Probably a target for people to shoot down. In a series motor, all the current goes through the field. If you try to run it as a parallel generator you need a source of full current at low voltage. In a parallel wound dynamo the field is usually lots of turns of much finer wire. I’ve never heard of a series wound dynamo, I suspect it’s output voltage would be all over the place.

            #779710
            Robert Atkinson 2
            Participant
              @robertatkinson2

              Hi Dougie That will probably work. You will need a low voltage high current motor for the exciter. As I alluded to in my edit you may be able to induce enough residual magnetism

               

              Duncan you are correct that the field is likely to need higher current than a unit designed as a generator but with  modern PWM regulator that should not be a problem. Dougie provided no details on the motor so we can only guess at the voltages etc. As it appears to have a compensating winding it may be quite large or designed to run over a wide speed / power range.

              Robert.

              #779717
              Dougie Swan
              Participant
                @dougieswan43463

                IMG_20250124_104149

                #779719
                Dougie Swan
                Participant
                  @dougieswan43463

                  I tried to add this earlier but it didn’t load

                  This is the details of the motor

                  If I am on to a lost cause let me know before I invest any more time in it

                  Thanks

                  Dougie

                  #779736
                  John Haine
                  Participant
                    @johnhaine32865

                    I can’t see why it shouldn’t work.  What are you driving it with?  Seems a lot of faff to generate 30W electrical power.  An alternative would be a beefy permanent magnet commutator motor, the kind of thing that Jason described building into a “faux cast iron” scale housing recently.  Those come in power ratings easily over 30W and don’t need a field supply.

                    #779741
                    John Haine
                    Participant
                      @johnhaine32865

                      Or see this post:

                      ME 4761 – Sirius Piston Valve C**k up Corner

                      Talks about driving a 120W Lucas m/c alternator.

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