Amazing EDM machined Japanese stamp

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Amazing EDM machined Japanese stamp

Home Forums The Tea Room Amazing EDM machined Japanese stamp

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  • #778687
    Morse Homology
    Participant
      @morsehomology91685

       

      The stamp is so precisely made, you can retract the complex stamp design to a mirror face. Couldn’t upload an animated gif, but the action is shown in this link.

      【MIRAIN】custom made seal, signature stamp Made in Japan

       

      (or for just the action in the animated gif; here)

      Longer video showing the process.

       

      Back in the day we hired a contractor to EDM machine some cartwheel flexures into a block of martensitic steel; wish we had heard of these guys, as they obviously did a better job (the flexures were not parallel).

       

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      #778696
      Plasma
      Participant
        @plasma

        Wow, that’s precision cutting.

        How does the wire cut then? It’s obviously some kind of sacrificial process I’m guessing.

        Is the stamp for some commercial use, like an inspection stamp on a certificate?  They looked to be making more than 1 of that particular design?

        Mick.

         

        #778702
        Tony Pratt 1
        Participant
          @tonypratt1

          Basically a brass wire is the sacrificial cutting tool fed from one spool through various tensioning rollers and current pickups onto another spool after it has passed through the work area, normally .2mm in diameter but you can go down to .1mm if memory serves but the .1 did tend to snap on a regular basis.

          Tony

          #778714
          Michael Gilligan
          Participant
            @michaelgilligan61133
            On Morse Homology Said:

            Longer video showing the process.

             

            In one word… Exquisite

            In a few more … a perfect distribution of work twixt man and machine.

            MichaelG.

            #778717
            bernard towers
            Participant
              @bernardtowers37738

              Are the two parts done separately as they fit with no discernible gap. Its just that when put together it looks just like a mirror.

              #778719
              Peter Cook 6
              Participant
                @petercook6

                If you look at about 4:23 in you can see the two parts lifted out separately, but a bit later there is someone tweaking the outer edge to remove burrs (where cutting starts?) under a big  inspection microscope.

                #778731
                Tony Pratt 1
                Participant
                  @tonypratt1

                  Yes the parts would be made separately to fit together with a small amount of clearance.

                  Tony

                  #778736
                  David George 1
                  Participant
                    @davidgeorge1

                    I worked in a toolmaking company where  these were used to machine dies and moulds where the holes had to be finished to size to allow ejector pins to slide but to be less than 0.0002 clearance to prevent flashing. The wire guides can be moved independantly so the top of a hole could be a star and the bottom ciuld be round or evan square. It would be my job to service these the worst job was keeping the flushing clean as de-ionised water isused as the flushing agent and all the cut metal and wire wear which contaminated it and changing the wire guides.

                    David

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