Machining cams on the mill

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Machining cams on the mill

Home Forums General Questions Machining cams on the mill

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  • #755723
    Dougie Swan
    Participant
      @dougieswan43463

      Hi

      Some time ago I watched a video about making cams on a mill but can’t remember where or find it again

      Can anyone point me in the right direction

      Thanks

      Dougie

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      #755724
      JasonB
      Moderator
        @jasonb

        What method were they showing? Boring head, Cam-Calc (where the head is raised and lowered) CNC or something else?

        #755726
        Dougie Swan
        Participant
          @dougieswan43463

          Hi Jason

          One method showed the mill running in reverse and the other forward

          Dougie

          #755727
          bernard towers
          Participant
            @bernardtowers37738

            Model engine news an article by graham meek for one but there are more out there. HMEM. Motor boys etc.

            #755729
            Dougie Swan
            Participant
              @dougieswan43463

              With a boring head

              #755731
              JasonB
              Moderator
                @jasonb

                Search “Hoglet cams” on Youtube there are several there using that method. Same way I did mine.

                 

                #755733
                noel shelley
                Participant
                  @noelshelley55608

                  A number of years ago in ME there was a very long series on vehicles and engines, I had worked on engines for decades but had never realised how complex the shape of a cam was. Noel.

                  #756031
                  Howard Lewis
                  Participant
                    @howardlewis46836

                    Cam forms are quite complex, on high speed engines; to prevent valve surge, and to keep the forces between follower and cam to acceptable limits.

                    Ideally the valve opens to full lift, almost instantly, and closes in like manner, but the forces involved in even approaching this can be huge.

                    The faster that you try to open (or close) the valve, the greater the forces to accelerate / decelerate it, and then lubrication breaks down, and wear sets in, if the rest of the valve train doesn’t suffer damage from the forces involved (bent /broken push rods, rocker pedestals, and rocker levers, for instance).

                    Overhead cams, acting directly on a bucket type valve cap have much lower inertia than push rods and rocker levers, hence their use for high speed, high specific output engines.

                    But for most of the small four stroke engines that are modelled, high speeds will not be required, fortunately, nor high specific outputs. But “round the pole” racing cars, or hydroplanes can bring problems more akin to full scale.

                    Howard

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