Hi, ML7 re-start

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Hi, ML7 re-start

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  • #744420
    miner
    Participant
      @miner

      Hi All

      First confession, I have never used a metal working lathe. That said I am an engineer by profession so not 100% clueless, maybe.

      I have an ML7 that was my fathers. He must have realised his days of model building were coming to an end as after his last project he coated the bed in a heavy grease and packed things up. When I inherited it I had nowhere to put it so it, along with everything else, ended up in a container. I am now about to extract it and get it cleaned up.

      Containers seem to encourage corrosion, at least this one does, hopefully the grease will have provided some protection. They also seem to cause rapid destruction of some plastics/rubbers and encourage a tough black mould on others. I picked up the dividing head and some other accessories last time I visited. The paint finish has pretty much fallen off but there is only light corrosion on the bare metal parts.

      So my questions are around what do I need to do before turning it on in order to avoid damage. I’m mainly thinking lubrication here. Do I need to strip, drain, clean, refill or do anything else ML7 specific other than a surface clean and resupply oilers and lube points? I have found ML7 specification equivalent lubricants.

      The motor will probably have suffered a bit so I’ll approach that carefully but am half expecting a replacement will be required.

       

      Any ideas welcome. Cheers

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      #744451
      Brian Wood
      Participant
        @brianwood45127

        I would run a fan heater into the motor for a while to dry out the windings before switching on. The late John Stevenson used to dry motors out on quarry belt conveyors that had got flooded in the winter when the River Trent burst it’s banks—those were 3 phase 440v items and they recovered.

        You will need some elbow grease in places too. Best of luck

        Brian

        #744454
        JA
        Participant
          @ja

          I inherited a pre-war Myford that had been stored in a similar manner. I stripped it down, cleaned every, used quite a bit of bright paint, built a good bench, lubricated it and used it. It came with a motor which worked.

          I would not do the work now. It took a bit of time and I am too old.

          Scan_20170507a

          JA

           

          #744461
          Speedy Builder5
          Participant
            @speedybuilder5

            For the grease, I would use plenty of White Spirit and a stiff brush or tooth brush. If you have a suds tray, block the drain hole up first. I doubt  that grease has got into the slideways, so once the surface grease is off, inspect slides for rust and if so, remove with a fine steel wool or Scotchpad then clean and liberally oil the slides (Myford users will specify all sorts of oil, but I use clean engine oil). Pump plenty of oil into the oilers to flush out any old stuff.

            Follow Brian’s advice for the motor. Make sure that cabling , plug and fuse is up to it .

            Check the belt(s) have some life left in them or replace.

            Now have some fun.

            Bob

            #744495
            John Haine
            Participant
              @johnhaine32865

              Or you could transform the lathe by treating it to a Newton Tesla 3ph motor plus VFD package.

              #744505
              Howard Lewis
              Participant
                @howardlewis46836

                +1 for White Spirit, or kerosene to remove the grease, but then coat the surfaces, lightly with oil.

                It is surprising just how quickly things will rust. (i have seen a freshly sand blasted steel item, collect a thin film of rust before my eyes) If your workshop is not well ventilated, and kept reasinably warm, you will suffer condensation. The oil can turn grey overnight as it emulsifies.

                If you are not familiar with machine tools, I would advise against stripping the machine. You might do more harm than good; after all it worked perfectly well enough for your father. Being unused should not have misaligned anything.

                You say that you are not faniliar with the lathe, so it would be a good idea to buy and read oine or more books on their operation. The books will all differ slightly, but the basic principles are exactly the same.

                Since you have a ML7, the classic, “The Amateur’s Lathe” by L H Sparey would be appropriate, if it is still in print, or obtainable.

                You might find Ian Bradley’s “The Amateur’s Workshop” a useful companion. Ditto if still in print. (It tells some things that are not in Sparey. He also wrote “Metalwork and Machining Hints and Tips” WPS 24)

                Other good authors for general lathework are Stan Bray “Basic Lathework” (WPS 45)or Harold Hall “Lathework – A complete Course”(WPS 34)

                Before too long, you may find “Tool and Cutter Sharpening” (WPS 38) by Harold Hall useful.

                WPS is the Workshop Practice Series of books (You can get these from places such as Arc EuroTrade, Camden Steam Services.

                FWIW, my advice would be to stick with High Speed Steel tooling. The ML7 was not built for the speeds and feeds for Carbide tooling. For this, you will need to learn how to grind the tools.

                The angles do not have to be too precise; a degree or two either way is unlikely to cause problems. Where possible, err on the side of the lower figures. Removing too much metal will slightly weaken the tool, and more importantly, lt reduces the area capable of conducting away the heat caused by the cutting action.

                One other thing, a self centering 3 jaw chuck is unlikely to hold work absolutely concentric.

                If work has to be absolutely concentric, you will need to use a 4 jaw independent chuck, and use a DTI on a magnetic base, to reduce the eccentricity to an acceptable level.  Alternatively, if needed, the 4 jaw can be the means of producing eccentrics, when needed.

                If you do not already have a set, Zeus Charts will be very useful. I still use mine from 1958!

                If you can, find a local Model Engineering club, and join. There you will find folk who can advise / demonstrate, face to face.

                HTH

                Howard

                #744544
                john fletcher 1
                Participant
                  @johnfletcher1

                  Before spending money on a motor / inverter, I suggest you check the existing motor as follows. Carefully mark all wire on the motor, then remove it,  and put it in the airing cupboard for a week. After a week, talk you your friendly electrician and ask him to carry out an insulation test, using his 500 volt DC tester, often referred to as a Megger. Next look in the terminal block, at the 4 terminals, and using a simple continuity tester or maybe you have a mulitimeter check and locate the two separate windings. If your motor has a capacitor mounted on the outside, and not likely on a ML7 from new, then disconnect the wires going to it, marking where they go. Your motor you should have one winding of about about 3/6 Ohms the run one, the other winding the start, will usually much higher 30/30. This start winding will be in series with the internal centrifugal switch and if fitted the capacitor, that string is connected in parallel with the run winding, much depend on the manufacture of course. Ex lathe single phase motors are plentiful now folk are fitting £ Ph motor / inverters. Look up your local Model Engineering club, a member might be to glad to sell a motor and to help you out with the motor if required. John

                  #744546
                  john fletcher 1
                  Participant
                    @johnfletcher1

                    Back again, made a couple of key board errors, the £ sign should 3 and second 30 should be 60

                    #744554
                    miner
                    Participant
                      @miner

                      Hi All

                      Thanks for the replies so far, all useful. BTW I’m in NZ hence the delay in replying.

                      John, Brian. Regards the electric motor, good idea to remove it and warm it gently to dry it. That will also remove the temptation to turn it on too soon. I am aware of the Newton Tesla re-power options and will probably go that route if the original motor is damaged. I have a motor rewinding business nearby so maybe they can do basic checks if I see anything too alarming.

                      Once I get the lathe into its new temporary home it should be fairly dry as the shed gets a decent amount of sun, and it wil be oiled.

                      Howard, I do have a good selection of books but will look up your suggestions. There is a four jaw chuck in the accessory collection, I am not yet sure what else is there. I have already decided on HSS tooling for the reasons you describe.

                      I believe the lathe was purchased new and was used to build 3-4 stewart models as well as fittings for one home built caravan and 4-5 boats. In other words very light use. I noted it has a lever operated tailstock and some sort of home built oiling device, this will need some investigation.

                      Cheers

                      #744580
                      SillyOldDuffer
                      Moderator
                        @sillyoldduffer

                        Before leaping ahead into the motor and electrics, I suggest:

                        1. A surface clean, avoiding a deep strip down at this stage.   (Beginners often lose parts, or misassemble them!  Though not rocket science, lathes come with a number of booby traps specially designed to catch engineers unfamiliar with the breed.)
                        2. Check that the saddle, cross-slide and tailstock all move freely as expected.
                        3. Apply oil.
                        4. Disengage the banjo (gears driving the leadscrew) and make sure the half-nuts are open (not gripping the leadscrew) ,  Turn the lathe over by hand.   The chuck and motor should both spin smoothly with some resistance, not binding.  If the lathe or motor bearings are damaged, no point in powering the motor yet.
                        5. Engage the banjo, and turn over by hand again..  Expect more resistance, but should still move smoothly.   It’s possible the gears are not mounted correctly on the banjo, so make sure they transfer power from the spindle to the leadscrew
                        6. Engage the  half-nuts and turn over by hand again.   Much more resistance, and the saddle should move slowly towards the headstock.  (May take many turns of the chuck before the saddle is seen to be moving.)

                        Once the lathe is confirmed to be in reasonable order mechanically, the electrics are another ball-game!  Here safety is top priority, followed by making good any damage done to the electrics throughout by damp.   Step one is to thoroughly dry everything out.  Motors  are difficult because the windings trap moisture, so allow plenty of time.    Unfortunately, sounds as if this example has been stored particularly badly for some time, making it likely that the motor, switches, wiring and terminals are corroded – more work!

                        With all due respect to John Fletchers money saving advice to fit another ex-Myford single-phase motor, if a new motor is needed, then this is an excellent opportunity to upgrade to 3-phase/VFD.   So far no one has ever regretted going 3-phase!

                        Dave

                        #744588
                        JA
                        Participant
                          @ja
                          On SillyOldDuffer Said:

                           

                          With all due respect to John Fletchers money saving advice to fit another ex-Myford single-phase motor, if a new motor is needed, then this is an excellent opportunity to upgrade to 3-phase/VFD.   So far no one has ever regretted going 3-phase!

                          Dave

                          I cannot agree more.

                          I started a reply on motors yesterday and then junked it. A new single phase motor is quite an expense and likes to be run continuously for reliability (the motor contains a switch for starting). A three phase motor does not have such a switch. The really nice thing about a three phase motor is the smooth, gentle start. Whether you buy a modern inverter or, if you are lucky to have a three phase supply, it does not matter. Personally I can do without the “infinite” speed range provided by modern inverters (but I do like the way mine sings to me).

                          I some times wonder about fitting an inverter/three phase motor to my little Cowells.

                          Please keep us informed on your progress with photographs.

                          JA

                          #744675
                          miner
                          Participant
                            @miner

                            Hi All

                            Thanks for the additional replies.

                            I have just found a well aged copy of The Amateur’s Lathe that Dad must have purchased about the time he got the lathe. I have also the inherited the Workshop Practice series and have been working my way through them.

                            I’m hopefully going to pick up the lathe next week.Will report back when I get it.

                             

                            Cheers

                             

                            Luke

                            #745894
                            miner
                            Participant
                              @miner

                              Well, after quite a lot of effort I now have the lathe. Not yet in its final position but where I will do the first clean up. Its both smaller than I remembered and heavier than it looks. On first inspection it seems to be in better conditon that I expected. I’ll start cleaning this weekend.

                              Lathe 1Lathe 2Lathe 3

                              #746057
                              Diogenes
                              Participant
                                @diogenes

                                To answer your original question about oiling prior to start-up, you should oil all the rotating elements through their lubrication points – spindle, countershaft, gear-train and leadscrew – all lubrication is total-loss, so any oil film will have been broken in storage so that all components will currently be in a metal-to-metal state.

                                As Dave says, rotating everything by hand and liberal (initial) oiling will restore an oil film.

                                The headstock spindle oilers look to be the OEM ones – there is a needle inside which is raised or lowered to control oil flow through the mechanism at the top, I can’t see whether yours have levers or a knurled cap….whatever lifts the needle up opens them, lowering the needle closes them..

                                If you don’t have anything with the correct nozzle to fit the oil nipples on the other parts, probably best to temporarily remove them and fill the hole with oil prior to commissioning – put them back in to keep dirt & debris out..

                                Is the machine on wooden blocks? ..once you have it up and running you will need to check whether it is cutting straight & true – to a great extent this depends on the stability of the mounting, so environmental changes in the wood may induce a little twisting, which tho’ barely perceptible may still give issues if trying to turn parallel lengths..

                                Do you have the ML7 set-up / installation manual?

                                Much useful information inside, I think one can still find a pdf online..

                                #746066
                                Howard Lewis
                                Participant
                                  @howardlewis46836

                                  Sparey, strangely does not seem detail the technique, advosed by Myford for removing twist from the bed. On page 36 he advises using a piece of mild steel bar, about 3/4″ diameter held in the chuck and a D T I.

                                  The D T I must not be able to move,  so should be on a magnetic base, or on a fixture in the toolpost.

                                  (The D T I, ideally with a magnetic base, will come into its own when you start using the 4 jaw chuck)

                                  If you follow his method, DON’T forget to disengage back Gear afterwards!

                                  A word of warning re using back Gear to lock the spindle.

                                  Do NOT use it to unscrew a stuck chuck.  This can result in damage to the gears!

                                  There are less risky, (and brutal) methods.

                                  (If the bed is twisted, the lathe will not cut parallel. probably of little consquence over short distances, of say 1/2″ but will become apparent over longer cuts, such asa when turning between centres.

                                  Ian Bradley sets out the method in “The Amateur’s Workshop” and in his “Myford 7 Series Manual”

                                  (It is sometimes referred to as “Rollie’s Dad’s Method”)

                                  Basically, you bolt down the Headstock end and adjust the tailstock feet. Since the lathe looks to be on wooden riser blocks, you insert shims shims between the foot and the block.

                                  Bradley tells which side to insert shims, to cause the lathe to cut parallel.

                                  Once you have the lathe up and running, you will begin to discover just what a useful tool it is, and the infinite number of jobs that you can do on it, which would have been impossible before.

                                  The ML7 was  made to ImperiaL dimensions and will use BSF, BSW and BA threads

                                  Huge new vistas are going to open up for you!

                                  Enjoy!

                                  Howard

                                   

                                  #746068
                                  Howard Lewis
                                  Participant
                                    @howardlewis46836

                                    The Tailstock sensitive drilling attachment will be useful, as will the Graduated Handwheel on the Leadscrew.

                                    Presunably, you have all the changewheels, ready for when you eventually want to set up for an automatic feed for turning, or even more daring, to screwcut. (Although for many of the smaller, “standard” threads, you are likely to use Taps and Dies.)

                                    You can learn a lot, and gain useful experience by making simple tools, such a Centre Height Gauge, Tailstock Sliding Die Holders – easier to buy Die holders and make the body to suit. Taps can be held in a Drill chuck, which can slide on the same arbor, a Mandrel Handle.

                                    All simple turming jobs which will give practice, and be useful afterwards.

                                    P M me if you want further details / photos

                                    Howard

                                     

                                    #746074
                                    miner
                                    Participant
                                      @miner

                                      Thanks for all the replies and ideas.

                                      I did a very rough level up today just to reduce any stresses on the machine while I work on it.

                                      Diogenes, it is on wooden blocks, well spotted. These will be replaced with metal at some point.

                                      The oilers are leaver type. The LHS one appears to be all metal, the RHS one looks to be transparent, plastic, glass?

                                      I have a pdf of the manual and a new pump oiler should arrive soon. I did clean up the old one but I recalled it always leaked so thought I’d try an upgrade.

                                      The tray seems to be  a home made one. Its now pretty rough and one corner is split. Its repairable but a bit nasty so I’m thinking about making a new one.

                                      I started taking the grease off the rear of the bed. Its tough stuff, gone pretty hard, I think it was something for pumps originally. Underneath all seems good, just dirty and messy.

                                      The main degradation, so far, seems to be the paintwork, I tried cleaning a couple of patches with some meths and a lot of paint fell off. I’ll get some kero and try that, maybe things go better.

                                      Now another question. The chuck does not seem to rotate. Is there a lock that could be engaged or will it be seized? I have not applied any pressure past a gentle push so far.

                                       

                                      #746080
                                      noel shelley
                                      Participant
                                        @noelshelley55608

                                        In the context of the chuck and removing it Howard uses the word can damage the gear teeth, in this case I fancy a better word is WILL ! Locking the spindle by engaging back gear is not a good idea. I don’t recall a spindle lock on the ML 7 (and it took 10 years for me to find the one on my S7), grip a bar or hex in the chuck, fit a spanner or similar and give a sharp whack. Warming the chuck may help. The spindle bearings are white metal and dampness may have caused rusting. Loosen the headstock bearings a little and try to turn, if no luck then remove the caps, these are shimmed DO NOT mix up the shims. Good luck. Noel.

                                        #746083
                                        Hopper
                                        Participant
                                          @hopper

                                          Re the non-rotating chuck, make sure it is the main lathe spindle that is stuck and not the motor or the  countershaft. Then make sure the backgear is disengaged. That is the small lever sticking outwards from below the headstock bearing next to the chuck should be in the down position, as shown in the photo you posted above. The double gear inside the headstock below the main spindle and bull gear should spin freely if it is disengaged.  Also make sure the feed lever, the other small one near the left hand headstock end, is in the middle or neutral position. And the belt is loose on the pulley.

                                          If chuck still will not rotate, try unscrewing the two oilers off the top of the headstock bearings and squirt copious WD40 down there and leave to soak a day or two, with additional top ups along the way. If it frees up, flush plenty of thin oil such as hydraulic oil through there to displace the WD40 before running.

                                          If it does not free up, check back here for further advice. You may need to lift the tops off the two bearings and inspect. Not as simple a task as it sounds so seek further advice before proceeding.

                                          Also pull the cover off the change gears at the far left end and make sure nothing is seized up in there.

                                          Spray can automotive degreaser works well for cleaning old machines like this. Followed by WD40 to final clean and leave an anti-rust layer while you are working on it.

                                          Don’t get too hung up on “levelling” the lathe. Obviously Dad ran it on wooden blocks for years. I ran my own ML7 on “temporary” wooden blocks for a year or two after I rebuilt it and it cut parallel within half a thou over six inches. There is endless armchair debate on forums on the topic but the early section of your ML7 user manual gives a very good description of how to turn a test piece of 1″ bar by 4″ to 6″ long and measure for parallel and then shim the feet of the bed accordingly. That is the real world test on an old worn machine, taking into account cutting forces and bed wear etc. All the rest is theory.

                                          The lever tailstock is a great addition. I made one a couple of years ago, thinking I would be taking it on and off as needed, but it has remained a permanent fixture and I don’t know of any situation where the original is superior.

                                          Have fun!

                                          #746195
                                          miner
                                          Participant
                                            @miner

                                            Righto, some progress today. After checking lever positions to make sure everything was ok I applied a bit more pressure and things moved. After the initial resistance things moved easily but as I had not added oil I did not push my luck and left well alone.

                                            The tail stock came off to improve access for the cleanup and then I found I could not move the carriage. I started removing it from the top down and trying the occasional push or light tap to see if I was making progress. In the end I had the apron off and just the saddle remaining. Still not moving. Eventually after I tried some upward tapping it moved with a bit of a sticking sound. I think some sort of grease-vacuum-glue condition had developed.

                                            The chuck came off easily.

                                            Anyway its partially dismantled and in need of a clean, which I’ll get onto tomorrow.

                                            I’m now wondering about stripping it and repainting. The thing I’m not sure of is realigning the headstock. Is this a difficult process, is there a standard approach? It seems to be a nice machine and fairly easy to understand from the little I’ve seen so far. It’s a 1950 model so a new coat of paint and a proper clean up is probably not overkill.

                                            I’ve attached a photo of some of the bits and pieces that came with it. There are still a few more. Some I’m unsure of including the dividing thing. Lots to learn.

                                            CheersLathe 4Lathe 5Lathe 6Lathe 7

                                            #746209
                                            Grindstone Cowboy
                                            Participant
                                              @grindstonecowboy

                                              Re-aligning the headstock – my advice is leave it well alone, it’s easy enough to repaint with it in place.

                                              Rob

                                              #746212
                                              Michael Gilligan
                                              Participant
                                                @michaelgilligan61133
                                                On miner Said:
                                                […] Some I’m unsure of including the dividing thing. Lots to learn.

                                                The Myford  ‘dividing thing’ is treasure in its own right

                                                MichaelG.

                                                #746227
                                                noel shelley
                                                Participant
                                                  @noelshelley55608

                                                  I’m with Rod, lube the headstock and leave it alone. The Myford dividing attachment is a handy and valuable tool, there is a set of separate instructions for it’s use. Good Luck. Noel.

                                                  #746230
                                                  duncan webster 1
                                                  Participant
                                                    @duncanwebster1

                                                    Paint doesn’t make it work better. Just call the present condition ‘patina’

                                                    #746233
                                                    Howard Lewis
                                                    Participant
                                                      @howardlewis46836

                                                      FWIW, like the others, do not distrurb the Headstock. “It ain’t broke, so don’t fix it!”

                                                      By all means clean and oil. That simple work will work wonders.

                                                      Even if some of the paint is missing, cracked, or flaking the machine will still do what it is required to do.

                                                      If you want to repaint, the belt cover will be a guide as to the “correct” colour. No doubt, some auto shop, locally, can mix some for you, when you need it.

                                                      Eventually, you may find a need to align the Tailstock. For this you will use the D T I, and ideally an alignment bar, but a piece of 1/2″ silver steel will suffice. By now/then you will have used the 4 jaw chuck to center the silver steel accurately, ready for centre drilling each end (You will have made your own Alignment bar!)

                                                      As you become more familiar with the machine, and reading the Operator Manual, and Sparey, your confidence will grow and huge fields of opportunity will open up to you.

                                                      In five years, you will look back and be surprised at what you have achieved.

                                                      Howard

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