Threaded endmill compatibility

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Threaded endmill compatibility

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  • #731167
    colinb
    Participant
      @colinb

      Prior to taking possession of a well looked after GHA Toolmaker mill (sale agreed, deposit paid, just working out timings), I’m thinking about tooling. The gentleman I am buying the mill from has also soldmme a “starter set” of endmills, two face/shell mills, and some Clarkson autolock chucks with collets. So far, so good.

      What I don’t know, and cannot seem to find out, is regarding the Clarkson system – will any threaded cutter fit? Or is there a world of threaded cutters out there and only the Clarkson (20tpi, 55° Whitworth I think) will fit.

      Long story short – how easily can I plunder car boot sales and online auctions…!

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      #731173
      old mart
      Participant
        @oldmart

        All threaded endmills come in two flavours, imperial or metric. The threads differ slightly. The sizes for the smaller range are 6mm, 10mm, 12mm and 16mm and the imperial are from 1/4″ 3/8″ 1/2″ and 5/8″. The collets must match the shanks, there is very little difference between 16mm and 5/8″ for instance and a 5/8″ will fit in a 16mm collet, but not properly. The easy clue is the size markings on the shanks, they will be in fractions of an inch or metric.

        Several makers made toolholders for the threaded endmills, Clarkson Autolock, Acramil and Osborn that I know of.

        There are a larger series of threaded endmills and adaptors are available to allow the smaller series to fit them.

        I have a 12mm size which takes 6mm plain shank sidelock endmills.

        You need to only buy Clarkson Autolock collets, not any other make.

        To see pictures of Clarkson Autolock collets, try looking at ebay, they have hundreds.

        #731182
        colinb
        Participant
          @colinb

          Thanks. So as long as I have the right collet for the respective endmill’s diameter, any threaded endmill will work?

          So a 12mm Clarkson collet will fit any 12mm threaded endmill, and a 3/8″ Clarkson collet any 3/8″ threaded endmill, yes?

          I think I’ve got it then…

          #731183
          bernard towers
          Participant
            @bernardtowers37738

            Imperial ones are 20tpi whit form regardless of diameter, not sure about metric though.

            #731186
            Anonymous

              All threaded endmills to the Clarkson standard are 20tpi Whitworth irrespective of whether the diameter is imperial or metric. There used to be other sorts of threaded endmills but the Clarkson standard is by far and away the most common, athough industrially it is pretty much obsolete.

              There are two types of Clarkson Autolock collets, the older C-type and the newer S-type. The C-type has two spigots on the end of the collet. The S-type has a parallel flange on the end of the collet. They are incompatible with each other so make sure the type of collet holder is known.

              When a Clarkson Autolock chuck is closed properly there should be no gap between the holder and the collet closer.

              Andrew

              #731190
              peak4
              Participant
                @peak4

                I used to have an album on here with lots of collet chuck photos,  but it went with the upgrade to the new software.
                There’s also Autolok, Orborn, and others which accept Clarkson style threaded cutters. All seem to use different internal collets.
                Whilst the metric and imperial shanks may seem roughly the same size, you do need the correct collets, as they are fixed size, unlike ER collets

                You may be able to see the photos on my Flickr account; try starting here
                Unnamed Posilock

                Bill

                #731192
                Michael Gilligan
                Participant
                  @michaelgilligan61133

                  I don’t think anyone has mentioned it yet, but the Metric Autolock Collets are easily identified by the presence of a circumferential groove.

                  … at least I thought-so until I saw this:

                  https://www.ebay.co.uk/itm/362620208556

                  MichaelG.

                  #731194
                  Greensands
                  Participant
                    @greensands

                    I was taught to always leave a small gap between the holder and the collet closure.

                    #731212
                    ChrisLH
                    Participant
                      @chrislh

                      Michael,

                      Sadly all my Autolock collets (Vertex) with the exception of the largest sizes (5/8 and 16) have a rather wide circumferential groove (see Peak 4’s illustration above) in both imperial and metric sets. So it seems that identification by groove is not universally applied, mine are etched with the size on the body. All are 20 tpi though as Andrew says.

                      #731214
                      Michael Gilligan
                      Participant
                        @michaelgilligan61133

                        Thanks, Chris … I can go to bed confused now

                        MichaelG.

                        .

                        Ref:

                        https://www.nielsmachines.com/en/clarkson-s-type-small-autolock-collet-set-6-10-12.html

                        #731216
                        duncan webster 1
                        Participant
                          @duncanwebster1

                          Well if appears you were taught incorrectly, see original Clarkson instructions

                          https://www.denfordata.com/bb/viewtopic.php?t=1057

                          #731230
                          peak4
                          Participant
                            @peak4
                            On ChrisLH Said:

                            Michael,

                            Sadly all my Autolock collets (Vertex) with the exception of the largest sizes (5/8 and 16) have a rather wide circumferential groove (see Peak 4’s illustration above) in both imperial and metric sets. So it seems that identification by groove is not universally applied, mine are etched with the size on the body. All are 20 tpi though as Andrew says.

                            The little green indicated groove, as opposed to the big one with the red arrow, which I assume is to allow the jaws to flex. Blue arrow is imperial collet.

                            The later photo above does throw that somewhat; none of my imperial collets have that thin groove
                            image_2024-05-17_225907592

                            #731232
                            peak4
                            Participant
                              @peak4

                              This is also worth a squint for those unfamiliar with the damping ring[ can’t remember where I found the photo

                              Damping Ring

                              See Here for the patent for the later chuck
                              https://worldwide.espacenet.com/patent/search/family/010277453/publication/GB915713A?q=GB915713A

                              and an earlier one
                              https://worldwide.espacenet.com/patent/search/family/035523252/publication/CA414067A?q=pn%3DCA414067A

                              Bill

                              #731247
                              colinb
                              Participant
                                @colinb

                                Well, that’s quite a treasure trove of information you’ve all shared, thank you!

                                Will have to go an interpret what I’ve got now, and from there work out what (if any) I feel the need to acquire right now.

                                #731249
                                JasonB
                                Moderator
                                  @jasonb

                                  Also think about what cutters are available, as Andrew says screwed shank are just about obsolete for commercial use so there will be less NOS to come buy and you will be limiting yourself to traditional cutters as the manufacturers simply don’t make screwed shank cutters now except for a few odd ones. If you want to use non ferrous specific cutters or maybe carbide then you are very unlikely to find them with screwed shank.

                                  Also make sure anything you pick up second hand is sharp (unless you like sharpening) as most loose cutters on second hand stalls will have been used, bit safer if still boxed. Add to that the price you can buy half decent cutters for and the threaded option starts to have less appeal.

                                  #731256
                                  Michael Gilligan
                                  Participant
                                    @michaelgilligan61133
                                    On peak4 Said:
                                    The little green indicated groove

                                    Thanks, Bill … that has clarified it nicely

                                    MichaelG.

                                    #731267
                                    Clive Foster
                                    Participant
                                      @clivefoster55965

                                      As Jason says threaded cutters are getting harder to find so committing yourself to a Clarkson as your forever system when starting out today isn’t a good idea. But if you have a Clarkson holder and collets then use what you have for now and figure out what will be best for you in future. As you only have imperial collets it may still be worth picking up the metric ones if the price is right.

                                      Just accept that it’s temporary measure and that some time in the future you will change.

                                      But nowt so permanent as a temporary measure.

                                      I wonder how many milling cutters a Model Engineer / Home Workshop guy / gal gets through in a hobby lifetime. I took the opportunity to grab “lots” at low prices when I got serious about a milling machine maybe 30 + years ago. Most are still unused. Which is why I’ve never got my act together on cutter sharpening with the Clarkson. Back then retail prices for cutters were much higher in real terms than they are now so “grab anything that might be needed” when opportunity knocked was a good strategy. Today “buy when you need” is viable for hobbyists. I have a ton of stuff I shall probably never use but the economics still made sense. Back then!

                                      I’d be unsurprised to discover that careful buying could net you a decade or twos worth of screwed shank cutters for less than the price of an ER collet and holder set. In that situation sorting out one of the simpler end sharpening jigs might be a sensible way of getting the best value out of your investment.

                                      If I were starting out now and was sure I’d not be changing to a mill with different taper in the spindle I’d be tempted to copy the CNC folk by getting a bunch of side-lock “weldon” holders so I could leave a set of cutters permanently mounted and ready to go. Hobby time is precious and changing cutters in a collet gets old. I see no reason why the ends couldn’t be sharpened on one of the simple devices whilst still in a weldon holder.

                                      I bought an ER 25 collet set early on only to find that I pretty much never use it. My Clarkson clone (posilock) native R8 collets and weldon holders do all I ever need. Nothing wrong with the ER system. It just doesn’t have a work niche for me.

                                      Start slowly and don’t commit before you know what will work for you. The cutters and the Clarkson will still work just as well after should you switch systems so its not as if you are really loosing anything.

                                      Clive

                                      #731282
                                      Charles Lamont
                                      Participant
                                        @charleslamont71117
                                        On Greensands Said:

                                        I was taught to always leave a small gap between the holder and the collet closure.

                                        I know. Everybody was. But it is wrong. It misunderstands the design. It means the cutter is held less accurately and the chuck is liable to damage. The manual says to screw the nut fully home by hand then screw the cutter up to the centre inside, and that the cutting forces will tighten it. A history of this common misuse is why when buying you should always check the centre point up inside the holder. They are often knackered.

                                        However, what the manual fails to say is that you do need to put the spanner on the nut and give it a biff to lock it. My previously pristine GHT Small Rotary Table bears a scar to remind me of this. I had not done the final tightening, and the nut unscrewed when I turned the machine off.

                                        #731284
                                        John Haine
                                        Participant
                                          @johnhaine32865

                                          Though it’s nice to be getting some collet chucks with the machine you might find it useful to buy an ER collet chuck (ER25 or 32) with an appropriate shank as that will take all the threaded cutters as well as new non-threaded.  Or/and as Clive suggests if the shank is R8 some R8 collets.

                                          #731308
                                          Circlip
                                          Participant
                                            @circlip

                                            My Autolock lookalike, even though it has both metric and imperial collets revels in the luxury of separate metric and imperial bore Weldon adaptors that fit the 12mm and 1/2″ collets. 20Tpi threads cut on me metric Maximat V10. 1.25mm pitch on box is near enough to required 1.27mm (0.05″)

                                            Regards  Ian.

                                            #731310
                                            Anonymous

                                              Annoyingly I can’t lay my hands on my Clarkson instruction card. But it clearly states that after fitting the cutter as Charles says, to put the spanner on the nut and give a tap with a hammer to ensure it is fully home.

                                              The problem with leaving a small gap is that the top of the cutter is then unsupported by the collet. When the cutter is forced against the centre by the cutting forces this results in the centre shattering the top of the cutter. Been there, done that!

                                              Andrew

                                              #731324
                                              Martin Connelly
                                              Participant
                                                @martinconnelly55370

                                                I have centre drilled and threaded the end of Ø16 shank insert milling cutters and Ø1/2″ shank fly cutters so they can be used in these types of collet chucks. This means whichever I have in my machine, R8, ER or Pozilock, I can swap tooling as required without the need to change the tool holder. The ability to thread and centre drill an insert cutter’s shank means you will always be able to have some tooling for these systems. I have also done the same with an ER16 parallel shank tool holder but that also required a suitable plug in the end to centre drill. This allows drills and other cutters with any diameter shank up to Ø10 to be used as required.

                                                So don’t feel the need to get rid of one of these threaded tool collet systems for fear of not being able to use it in the future.

                                                Martin C

                                                #731327
                                                DC31k
                                                Participant
                                                  @dc31k
                                                  On Andrew Johnston Said:

                                                  Annoyingly I can’t lay my hands on my Clarkson instruction card.

                                                  You left it here: https://www.model-engineer.co.uk/forums/topic/clarkson-autolock-help/#post-467791

                                                  Check the lost property department for the hammer you mention as it has been mislaid.

                                                  #731332
                                                  Anonymous

                                                    Thanks, I must have taken a photo in order to make the original post; but I couldn’t find that either.

                                                    Fortunately I have two nylon faced hammers in the workshop so it doesn’t matter if I temporarily misplace one.

                                                    Andrew

                                                    #731420
                                                    JohnF
                                                    Participant
                                                      @johnf59703

                                                      A little late but I photographed my chuck and instructions this afternoon so hope its helpful

                                                      D6BAAFEB-B07A-489F-972F-B119BDEDAC64_1_201_a38136BC1-5FB8-44C1-B4CE-F6367F69800E_1_201_aD0AE780A-BE73-4720-BFCE-1543D4ABC634_1_201_a

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