PM Research boiler feed pump balls

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PM Research boiler feed pump balls

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  • #694728
    Martin Dare
    Participant
      @martindare17777

      PM Research boiler feed pump balls

      Can anyone help me with the size of balls used in this pump as I’m thinking of building one, but would like to replace the balls with nitrile rubber ones. I think the small one is 1/8″.

      Any help much appreciated

      Best regards

      picclock

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      #694768
      Robin Dufton
      Participant
        @robindufton85682

        The size of the balls shouldn’t really matter as long as they’re larger than the orifice they’re closing. Is there a reason for wanting nitrile balls, as steel ones should do the job if the pump is made correctly.

        #694773
        noel shelley
        Participant
          @noelshelley55608

          Like Robin I would question the need for Nitrile balls. I would use a steel ball to create the seat first even if using nitrile. The steel ball you use should be stainless. An 1/8″ is a very small ball – the portway will be way to small. I would think 1/4″ is more likely ? you have the drawings ? Noel.

          #694944
          Martin Dare
          Participant
            @martindare17777

            @robindufton

            The reason for nitrile balls is that they deform under pressure to give a better seal even when debris is in the fluid. They also produce far less wear, and are more resistant to corrosion. Personally, I do not like using balls for sealing, but would rather use a supported oring as the orifice and sealing surface can be much larger. The valve seat /oring position is more defined. With a ball you mostly have edge contact, and I doubt that at these low pressure the seating surface will deform sufficiently to improve things.

            @noelshelley

            Have yet to receive the pump kit. Was hoping to order the balls with other stuff from china but that opportunity has just past. The ball size I estimate is 5mm and 9mm. Will post actual size when kit arrives.

            FWIW I have built several pumps for testing of pressure vessels (not boilers 🙂 ). Typically to pressures over 1000 psi. These are the most ugly, thrown together pieces of kit you have ever seen, and would have no place in any home hobby shop. Functionally, they worked superbly, and would hold pressure indefinitely (no loss after a few days).

            Best Regards

            picclock

            #694946
            JasonB
            Moderator
              @jasonb

              I doubt PMR use metric balls and looking at this image I would say 5/32″ and 1/4″ are more likely based on the known 3/8″ pump ram. And looking elsewhere the drillings seem to be No29 (0.136″) and 7/32″ which would be about right for those ball sizes

              #694948
              Michael Gilligan
              Participant
                @michaelgilligan61133

                It’s time, already, for some ‘topic drift’ …

                This may be of interest:

                 

                https://www.rcdon.com/html/vertical_boiler_project__5_22_.html

                MichaelG.

                .

                P.S. __ circumstantial evidence suggests that Jason is [predictably enough] correct

                https://pmmodelengines.com/stainless-steel-balls/

                #695184
                Robin Dufton
                Participant
                  @robindufton85682
                  On Martin Dare Said:

                  @robindufton

                  With a ball you mostly have edge contact, and I doubt that at these low pressure the seating surface will deform sufficiently to improve things.

                  You’re over thinking it. I’ve never known any issues anything like you’ve stated in my career to this point, as you don’t want the edge the ball sits on to deform. It needs to be a sharp defined edge. This is pretty much the passing boiler pressure relief valve and the hammer incident again, where it had to be explained to a junior engineer why we don’t hit valves with hammers.

                  Deep sea sailing vessels aside, on a model scale the Stuart feed pump I built had nothing like the issues you’re describing either. Every model check valve uses a steel ball bearing. You’re more than welcome to take a look at the feed pump I built and if you can reverse the flow through the pump, I’ll let you keep it.

                  #696186
                  Martin Dare
                  Participant
                    @martindare17777

                    Kit received :-), looks very good.

                    Ball sizes are 3/16 and 5/16, 4.76 and 7.94mm.

                    From the build instructions (Item 10) :-

                    instruction 640

                    hence the nitrile balls for better sealing. I am sure that many will work well enough without, but it just seems like a good thing to do .. .

                    Best Regards

                    picclock

                     

                    #696497
                    Neil Wyatt
                    Moderator
                      @neilwyatt
                      On Martin Dare Said:

                      instruction 640

                       

                       

                      Useful tip, replace the potentially distorted ball after this exercise.

                      #696599
                      Ian P
                      Participant
                        @ianp

                        I think it unlikely that a ball (SS 400 series?) would be distorted by a light tap with brass drift.

                        What I am curious about is the fragment of text in the instructions. It states a drill ground to 180 degree point angle

                        What on earth is a 180 degree point?

                        Ian P

                        #696603
                        JasonB
                        Moderator
                          @jasonb

                          Flat.

                          #696670
                          noel shelley
                          Participant
                            @noelshelley55608

                            It is a style of drill that drils a flat bottomed hole , or flattens the bottom of an already drilled hole. Noel.

                            #696680
                            Ian P
                            Participant
                              @ianp
                              On noel shelley Said:

                              It is a style of drill that drils a flat bottomed hole , or flattens the bottom of an already drilled hole. Noel.

                              So same as an centre-cutting endmill, although I wouldn’t want to use one to drill a hole from scratch, especially if it really was reground from a normal twist drill.

                              Ian P

                              #696704
                              JasonB
                              Moderator
                                @jasonb

                                Milling cutter tends to leave a slightly conical bottom due to clearance angles

                                #698343
                                Robin Dufton
                                Participant
                                  @robindufton85682
                                  In the K.N Harris boilermaking book, Henry Greenly’s design has the outer edges lower than the centre to give a knife edge, and states the reason is it prevents scale from getting under the ball. It does also say that a flat bottom is acceptable, although the knife edge design is better. It has a bit explaining it in the book that I’m not going to copy here as you can just buy the book. It’s how I’ve made any ball bearing non return valve or pressure relief valve since reading it.
                                  #698355
                                  noel shelley
                                  Participant
                                    @noelshelley55608

                                    A drill bit with a 180* point angle is made using an ordinary bit – just reground to 180 ! The Brierley drill grinder has a cam for this very purpose, 4a for right hand and 3 for left hand.   Ian, why would you NOT want to use one ?  Noel.

                                    #698378
                                    Robin Dufton
                                    Participant
                                      @robindufton85682
                                      On Neil Wyatt Said:
                                      Useful tip, replace the potentially distorted ball after this exercise.

                                      It isn’t. It’s creating a ball shaped recess for the ball to sit in and means there is more chance of something getting trapped, which will make it pass. If it’s a sharp edge anything that does get caught it’ll either cut it in half or it will have less oppotunity to get trapped in the first place. By hitting it with a hammer you’re basically doing the same as drilling it with a normal twist drill and having the ball sit in that cone.

                                      Make the parts correctly in the first place, as I’m pretty sure Parker don’t have someone at the end of their production line hitting things with hammers. That or they have a machine to do it.

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