Hi Clive,
Firstly, in referring to a cam I used the wrong word — the lower idler gear rides on an eccentric shaft whose end is shown in this photo:
Turning the slotted end raises/lowers the idler gear relative to the leadscrew underside. The shaft is loosened/locked by a grubscrew located on the side of the apron.
As to why the hard spot develops, I think it's to do with the change in the handwheel spindle clearance in its apron journal as the handwheel/gear goes through a revolution. When driving the handwheel anti-clockwise between say 2 o'clock and 10 o'clock the handthrust is predominantly upwards, so the clearance is taken up vertically, relieving downward pressure on the gear/leadscrew. At 9 o'clock (and 3 o'clock) hand thrust is neutral (in the vertical axis). Between 8 o'clock and 4 o'clock (going CCW) hand thrust is predominantly downwards, so the spindle clearance is taken up in that direction. That increases the pressure of the gear on the leadscrew, against which the fixed idler gear reacts. The overall effect is to increase/decrease depth of gear engagement as the handwheel goes through the lower half of its revolution. To labour the point, this arrangement has 2 flexible elements — the leadscrew and the handwheel spindle clearance.
A conventional rack arrangement is quite different. The handwheel has a fixed gear which drives an intermediate gear that is compounded to a 3rd gear that drives along the underside of the rack. Sure, there are clearances on the handwheel/intermediate gear spindles but these are on fixed centres, and the rack is likewise firmly fixed. Any minute changes in depth of engagement as the elements revolve can be allowed for in the design clearance set between the final gear and rack. And this arrangement has greater mechanical advantage so any change in motion resistance is less perceptible.
Fixes for the ML10? Well, fixing a needle roller bearing to the handwheel spindle might mitigate the effect but not eliminate it. I've considered trying to install a rack arrangement from time to time but I don't think there's enough room in the apron. To conclude, perhaps I went OTT in my first reply — it's an irritant rather than a showstopper. Funnily enough, I don't think I've ever seen anyone make this complaint — maybe it's like the wart on the nose of a beauty, something people don't refer to out of politeness!
Joe
Edited By joegib on 13/09/2010 12:34:36
Edited By Katy Purvis on 01/06/2015 12:05:08