Hello from Tyneside and micromilling turbine blades

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Hello from Tyneside and micromilling turbine blades

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  • #413613
    Mike Tilby
    Participant
      @miketilby23489

      Hello

      (I posted this in the wrong place initially so hopefully I'll get it right this time.)

      I've been lurking around this site for quite a while so I guess it is about time I was sociable and stuck my head above the parapet. I'm in Newcastle upon Tyne and my main interest is model steam turbines plus a part finished 3.5"g Caribou that I inherited.

      A few years ago I built an electronically controlled flash boiler (inspired by the steam plant built by Ian Gerrard). This gives a known rate of generation of steam at a measured temperature which is starting to prove useful for testing nozzles etc. That project also gave me the electronics confidence to have a go at building an electronically controlled micro-milling contraption which I'm using to machine miniature turbine blades and nozzles. It uses tungsten carbide micro-milling cutters down to 0.5 mm diameter. (I have a few 0.3mm diam. cutters but so far have not dared use them). Currently I'm attempting to build a multistage turbine – which I realise may be a failure. The journey is more important than arriving at the destination (I suppose).

      I'd be very interested to hear from or about other people who use similar micro-milling cutters as I've not come across anythng in the magazines.

      Mike

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      #40558
      Mike Tilby
      Participant
        @miketilby23489
        #413616
        Brian H
        Participant
          @brianh50089

          Hello Mike and welcome. Cannot help with the micro milling of turbine blades but I'm sure someone who can will be along soon.

          In the meantime please keep us up to date on progress with this fascinating project.

          Brian

          #413620
          Michael Gilligan
          Participant
            @michaelgilligan61133

            Good to see you've got the new thread going

            I am in 'receive mode' and keen to learn from your micro-milling experience.

            Some photos of your 'contraption' would be of great interest.

            MichaelG.

            #413701
            Ian S C
            Participant
              @iansc

              Welcome Mike, yes we would love some pics, your contraption doesn't need to be beautiful to be photogenic.

              Ian S C

              #413727
              Mike Tilby
              Participant
                @miketilby23489

                Thanks for the messages of encouragement. I've just created an album called "Micro-milling contraption".

                When I started this project I was a bit surprised that hobby-oriented milling equipment advertised as micro-mills generally seem to have max rpm of perhaps just 2,000 rpm whereas professional "mico-milling" is ideally done at upwards of 40,000. The Proxxon grinder that I use runs at up to 20,000 rpm. I have the impression that this is not really fast enough for cutters as small as 0.5mm diam. but it appeared decent quality and was a lot cheaper and smaller than a spindle made by Kress or other professional brands. So far it has been working O.K.

                I'd be interested to hear if anyone has experience of micro-machining with similarly sized milling cutters.

                Mike

                #413730
                Michael Gilligan
                Participant
                  @michaelgilligan61133

                  Great stuff, Mike yes

                  I remember reading Prof Chaddock's notes about the 'long lever'

                  … useful to have the article reference in your Album star

                  MichaelG.

                  Edited By Michael Gilligan on 11/06/2019 16:52:30

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