Martin Cleeve’s Rack Tailstock Designs

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Martin Cleeve’s Rack Tailstock Designs

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  • #39684
    Neil Wyatt
    Moderator
      @neilwyatt
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      #161409
      Neil Wyatt
      Moderator
        @neilwyatt

        I have added a new article linking to pdf versions of two of Martin Cleeve's rack tailstock designs.

        It also gives issue numbers for some more recent designs to be found in the online archive.

        **LINK**

        Neil

        #201664
        ega
        Participant
          @ega

          I have been planning a rack feed tailstock along the lines of Anthony Mount's and, like him, wondered what to make the new barrel from (ME 4211 p746). He opted for silver steel thinking that PGMS might bend when the rack was cut. Martin Cleeve also favoured silver steel in his 1956 article although for other reasons. I assume that Anthony Mount's barrel did not distort since his project seems to have been very successful.

          Does anyone know why this should be so or have any more general advice to offer, please? It occurs to me that the depth of the rack in proportion to the barrel diameter may come into it. Anthony Mount's was 32mm and mine is 1 1/2". There is also the keyway to consider which in my case would be at 90 degrees to the rack.

          Silver steel is relatively expensive and, instinctively, I feel that apart from the danger of distortion a piece of BMS would do the job provided it was dimensionally accurate and of reasonable surface finish.

          #201674
          Roderick Jenkins
          Participant
            @roderickjenkins93242

            BMS , Bright Mild Steel or BDMS (as it used to be called, the D standing for Drawn) is sized by passing it through a die that induces stress in the outer surface. Machining one side will tend to unbalance the stress forces, resulting in distortion. My assumption is that silver steel is manufactured by annealing ( to make sure it is in the soft state) and then grinding whereas, presumably, PGMS is just ground enough to bring it to size (can anyone confirm?)

            If you are prepared to machine the whole surface yourself then black bar should be distortion free.  BMS is usually a thou or two under the nominal size.

            HTH

            Rod

            Edited By Roderick Jenkins on 24/08/2015 12:40:21

            #201690
            Michael Gilligan
            Participant
              @michaelgilligan61133
              Posted by Roderick Jenkins on 24/08/2015 12:39:07:

              My assumption is that silver steel is manufactured by annealing ( to make sure it is in the soft state) and then grinding whereas, presumably, PGMS is just ground enough to bring it to size (can anyone confirm?)

              .

              I believe that's a valid assumption, Rod

              One other point worth mentioning is that Silver Steel is usually centerless ground, and can (occasionally) be slightly lobate [Neil and I have discussed this in the past] … Whereas the P in PGMS stands for Precision; and it is/was ground between centres. … I haven't bought any for many years; so perhaps someone else could confirm.

              MichaelG.

              P.S. … Good choice of 'reprint', Neil yes

              #201695
              Neil Wyatt
              Moderator
                @neilwyatt

                <checks watch>

                Neil

                #201757
                Ajohnw
                Participant
                  @ajohnw51620

                  The effect the 50p piece has had on centreless grinding never ceases to amaze me.

                  I'm pretty sure some one has made part of this tailstock capstan head on my boxford.

                  boxfordcapstantailstock.jpg

                  There is a bit of a problem with it as it's not hardened. At some point in it's life a slightly inaccurate morse taper has been used in it which has had the effect of expanding the end a little. It's a pretty exact fit so the quill wouldn't go completely back into the body of the tail stock until I lightly sand the very end down.

                  I can cope with opening out holes with a 1in drill but it does take more effort than the usual screw arrangement would. I would normally do that from 5/8in or 1/2in depending on the material. I don't find it hard to provide the right level of feed or to prevent brass from grabbing using ordinary drills. 1 rev is 3in and it has 1/8in graduations. The arms are about 4in long. The fit is so precise that feeding in very fine drills wont have much feel as it's fairly stiff.

                  It's not rust – i's black – no idea what caused it.

                  John

                  Edited By John W1 on 24/08/2015 19:03:50

                  #201773
                  Michael Gilligan
                  Participant
                    @michaelgilligan61133
                    Posted by John W1 on 24/08/2015 19:02:49:

                    I'm pretty sure some one has made part of this tailstock capstan head on my boxford.

                    boxfordcapstantailstock.jpg

                    There is a bit of a problem with it as it's not hardened.

                    .

                    John,

                    That's an E.W. Cowell [of Watford] tailstock adaptation, and they were supplied soft.

                    … I bought mine, new, from N. Mole & Co. [a.k.a Amolco]

                    MichaelG.

                    #201784
                    Ajohnw
                    Participant
                      @ajohnw51620

                      The only identification on it is what looks like the number 2008 cast into the casting so I assumed at some point some one had done a kit casting for it. I have the original tailstock but for various reason have left this one on.

                      Just thought people should be aware of possible problems. In practice the morse taper may have enlarged the whole quill a little. There is a lot of mechanical advantage from wedges with such a low angle. Or maybe it just made the fit of the morse taper more precise. I don't get slippage problems.

                      John

                      #201826
                      ega
                      Participant
                        @ega

                        Roderick Jenkins and Michael Gilligan:

                        Thank you both for your helpful comments. I recall the lobate silver steel point from some years ago, the problem being that the out of roundness could not readily be detected by a micrometer; rolling the bar on a flat surface would give an indication, however.

                        A quick google suggests that some "precision" ground bar is indeed centreless ground and I notice that the manufacturers of silver steel emphasise the precision of their product so I think the point about the grinding method is unresolved. My impression is that industry would want to use the quickest and cheapest method. I did see references to the annealing of silver steel.

                        I like the black bar suggestion although I think that I would have difficulty in buying a short length and therefore I will probably go for silver steel and try to obtain an assurance about its roundness.

                        #201830
                        John Stevenson 1
                        Participant
                          @johnstevenson1

                          I have a combined lever feed, straight lever,not rack, and still kept the screw feed.

                          The lever feed is fine for drills up to about 1/2" but after that it takes a bit of leaning on the lever. I had a factory Myford lever feed on my ML7 and this worked great but because it was a ML7 it was limited on what it could do so capacity of the lever feed was equal to the machine.

                          When I did mine I looked a a rack feed but discounted it as it was harder to make and when i have the capstan attachment fitted the spoked handle always seems to get in the way and I didn't think the tailstock would be any different.

                          If you want something fancy then you could always replicate the tailstock feed on the Cazeneuve lathe.

                          The capstan on this has three positions by lifting the spokes up / down.

                          One is lever feed, one is handwheel feed from the handle at the front and one is power feed from a central shaft not in the picture.

                          #201833
                          Ajohnw
                          Participant
                            @ajohnw51620

                            I feel I have to point something out. Centreless grinding is used rather a lot for 2 reasons. It's convenient and in terms of roundness tolerance and repeatability more precise than between centre work. It can also be arranged to work up to shoulders and to produce tapers. Convenient largely relates to the ability to easily hand long lengths.

                            On the other hand if people want to believe otherwise that's fine by me. I just happen to know why it is sometimes favoured for mass production work. A similar idea is used in other areas as well.

                            John

                            #201838
                            John Stevenson 1
                            Participant
                              @johnstevenson1
                              Posted by John W1 on 25/08/2015 09:09:07:

                              I feel I have to point something out. Centreless grinding is used rather a lot for 2 reasons. It's convenient and in terms of roundness tolerance and repeatability more precise than between centre work. It can also be arranged to work up to shoulders and to produce tapers. Convenient largely relates to the ability to easily hand long lengths.

                              John

                              .

                              It's main claim to fame is speed, pure and simple and the ability to do long lengths.

                              Between centre work can also work to shoulders and do tapers. One of the most precise jobs done today in mass production are parts for diesel injection pumps. These are all done on conventional grinders, well special grinders but working on conventional methods. Centreless grinding is not used for these parts.

                              #201840
                              Michael Gilligan
                              Participant
                                @michaelgilligan61133
                                Posted by John Stevenson on 25/08/2015 09:01:17:

                                If you want something fancy then you could always replicate the tailstock feed on the Cazeneuve lathe

                                .

                                That's very classy, John

                                MichaelG.

                                #201851
                                Ajohnw
                                Participant
                                  @ajohnw51620
                                  Posted by John Stevenson on 25/08/2015 09:26:14:

                                  Posted by John W1 on 25/08/2015 09:09:07:

                                  I feel I have to point something out. Centreless grinding is used rather a lot for 2 reasons. It's convenient and in terms of roundness tolerance and repeatability more precise than between centre work. It can also be arranged to work up to shoulders and to produce tapers. Convenient largely relates to the ability to easily hand long lengths.

                                  John

                                  .

                                  It's main claim to fame is speed, pure and simple and the ability to do long lengths.

                                  Between centre work can also work to shoulders and do tapers. One of the most precise jobs done today in mass production are parts for diesel injection pumps. These are all done on conventional grinders, well special grinders but working on conventional methods. Centreless grinding is not used for these parts.

                                  I wouldn't disagree that cylindrical grinding can better centreless especially of late given vast amounts of attention to a number of things but the centreless machines are basically a lot simpler and can hold very precise tolerances. The roundness aspect is pretty trivial to achieve and way better than the the typical +/-0.0005in for normal precision cylindrical grinding between centres. Here is what one company offers for instance

                                  **LINK**

                                  I did see a special purpose machine tool in the mid 60;s diamond turning parts to a total tolerance of 0.0002in that had to use a centre but it also used an air bearing to achieve that. I'd guess a part came off it every 20 sec or so all day long.

                                  John

                                  John

                                  #201860
                                  John Stevenson 1
                                  Participant
                                    @johnstevenson1
                                    Posted by John W1 on 25/08/2015 11:28:05:

                                    I wouldn't disagree that cylindrical grinding can better centreless especially of late given vast amounts of attention to a number of things but the centreless machines are basically a lot simpler and can hold very precise tolerances. The roundness aspect is pretty trivial to achieve and way better than the the typical +/-0.0005in for normal precision cylindrical grinding between centres. Here is what one company offers for instance

                                    **LINK**

                                    John

                                    .

                                    That link supports what i say, they can achieve better tolerances on cylindrical grinding than on centreless and remember that these are best tolerances and you will pay dear for them.

                                    However this thread is degenerating, as usual, into the realms of theory.

                                    As regards the OP then a length of silver steel will be more than good enough for the project IF it is available in the size required. One example is the Super 7 which has a barrel size all of it's own.

                                    I did go back and read the original article and saw no note about lobed material, material moving under stress and I dare say that if you peruse the post bag press of the day, none of these items would have been mentioned.

                                    I wonder why that was ? Was it because people just got on with things [ probably judging by the articles of the day ] or writing a letter was too much trouble whereas penning a reply via the t'internet is far easier.

                                    #201879
                                    Ajohnw
                                    Participant
                                      @ajohnw51620

                                      I did go back and read the original article and saw no note about lobed material, material moving under stress and I dare say that if you peruse the post bag press of the day, none of these items would have been mentioned.

                                      I wonder why that was ? Was it because people just got on with things [ probably judging by the articles of the day ] or writing a letter was too much trouble whereas penning a reply via the t'internet is far easier.

                                      I agree with that especially get on with it. And would wonder if the 50p piece was around then. It wont rotate between 3 points. The internet is a wonderful place but can give people far too many things to worry about even distortion due to machining one side – why not do it and see what happens even if just a trial part.

                                      On my Boxford the expansion effects are real but haven't really caused any problems other than the one I mentioned. Like many smaller lathes the quill diameter is on the low side to what might be called industrial stuff.

                                      The quill diameter is just a couple of 1/10 thou under size. If some one is hoping to use silver steel to avoid machining that aspect I suspect they may find it difficult to get some that close to the correct size.

                                      John

                                      #201884
                                      ega
                                      Participant
                                        @ega

                                        John Stevenson:

                                        I have had a Myford lever feed in amateur use for several years and much prefer it to the standard screw feed. My lever needed overhauling to remove play in the bearings and I have also fitted it with an improved, longer handle with more comfortable grip. The positive experience with the Myford was one reason for wanting to modfiy my larger lathe and I did think about a scaled up lever feed but felt it would be unsatisfactory partly because I couldn't see how to design a linkage that would give me the length of barrel movement that I want. I shall not be emulating the superb Cazeneuve although I do plan to incorporate the capstan within the body of the tailstock rather than hang it off the end.

                                        Good point about the Super Seven barrel: mine is 1.115" diameter which is certainly not a standard size for silver steel. I have ordered a length of 1.5" material for my project and the supplier assures me it will be round and that I may return it if proves otherwise.

                                        Can you tell us how your combined screw and lever feeds contrive to co-exist?

                                        #201891
                                        John Stevenson 1
                                        Participant
                                          @johnstevenson1

                                          EGA.

                                          On site at moment but I'll be in touch via PM.

                                           

                                          Cancel the silver steel you don't need it, my mod uses all the existing parts and all that is needed extra is just BDMS and don't matter if its lob sided, in fact you could do it out of a bit of square, triangular or hex if you could make a hole to fit.

                                           

                                          No microns will be harmed doing it but the odd post code could come under fire. wink

                                           

                                          [Edit]  reread the post and you want to use a capstan built into the tailstock. Need to think about this as may not work as is.

                                          Will still be in touch.

                                          Edited By John Stevenson on 25/08/2015 15:12:22

                                          #201913
                                          Michael Gilligan
                                          Participant
                                            @michaelgilligan61133
                                            Posted by Michael Gilligan on 24/08/2015 14:13:36:

                                            One other point worth mentioning is that Silver Steel is usually centerless ground, and can (occasionally) be slightly lobate [Neil and I have discussed this in the past] … Whereas the P in PGMS stands for Precision; and it is/was ground between centres. … I haven't bought any for many years; so perhaps someone else could confirm.

                                            .

                                            If I need to apologise for mentioning that Silver Steel can (occasionally) be slightly lobate, then here goes:

                                            … SORRY …

                                            It was just a passing comment; I wasn't trying to start WWIII.

                                            MichaelG.

                                            #201919
                                            ega
                                            Participant
                                              @ega

                                              John Stevenson:

                                              Many thanks. I have sent you a PM.

                                              #201920
                                              Ajohnw
                                              Participant
                                                @ajohnw51620

                                                I have some PGMS I bought from Reeves when they were in Marston Green. I'd say without doubt it was centreless ground. There is still a bit kicking about, a little rusty now. Size was accurate but I feel the finish wasn't as good as it could be.

                                                There was also a company that bought in really precision ground silver steel even better than what Stubbs used to produce and that was also centreless ground and unusually straight. They did this in a few sizes mostly in the smaller sizes up to 1/2in for one of their customers – they also sold off cuts of everything at 10% over scrap ;-( then got bought out and all of the offcuts were binned. They just loved telling model engineers that.

                                                No need to apologise Michael. I just mentioned that area because it's one that people sometimes get carried away with. No WWII as far as I am concerned. Don't start worrying about straightness.

                                                John

                                                #201922
                                                Roderick Jenkins
                                                Participant
                                                  @roderickjenkins93242

                                                  I came to need a bit of 3/8" silver steel today. This is what was in my store – no idea where it came from, probably a bargain pack of assorted sizes. I can easily feel the helix. Centreless ground?

                                                  silver steel.jpg

                                                  Rod

                                                   

                                                  Edited By Roderick Jenkins on 25/08/2015 17:49:34

                                                  #201957
                                                  Ajohnw
                                                  Participant
                                                    @ajohnw51620

                                                    I've never seen any like that Rod. My stock was bought from a place that was disposing of it and it's all nice and smooth and shiny and no markings at all. The PGMS I mentioned had a wide very coarse spiral running along it. Visible rather than measurable really. I think they mostly sold it for use on pulley spindles. Sadly missed as they sold a lot of very useful stuff. From memory they sold PGMS in their usual 3ft lengths.

                                                    A little while ago I bought some of the precision ground bar that is sold for use on CNC machines. I understand it's more of a tool steel and is also heat treated. I wanted it to replace the spindle on my boxford's countershaft as I fitted new bearings and expected it to be very accurate but it was more undersized than I expected. Not bad to machine. It's been on and off the machine, currently off. I have a bit of a pulley problem. I couldn't help making it longer than needed – over head drive but suspect that will have too many other problems really.

                                                    I do have an odd sort of interest in centreless grinding. My father was a large company's metal removal expert. He watched my growing collection of tooling at home with interest. During the WWII he was a toolmaker and talking one day about the problems of hardening and grinding at home he said why not make yourself a centreless grinder. It seemed they were allowed a lot of freedom in the ways and means department during the war as there was more interest in getting jobs done – they had even been made some out of wood. The DTI used to borrow him to help sort other companies problems out – when they were actually interested in keeping UK manufacture going.

                                                    John

                                                    #201962
                                                    John Stevenson 1
                                                    Participant
                                                      @johnstevenson1
                                                      Posted by Roderick Jenkins on 25/08/2015 17:34:36:

                                                      I came to need a bit of 3/8" silver steel today. This is what was in my store – no idea where it came from, probably a bargain pack of assorted sizes. I can easily feel the helix. Centreless ground?

                                                      silver steel.jpg

                                                      Rod

                                                      Edited By Roderick Jenkins on 25/08/2015 17:49:34

                                                      .

                                                      Looks like a Sooper Adapts leadscrew

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