Table 2 Query : The Missing 98%, ME4558

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Table 2 Query : The Missing 98%, ME4558

Home Forums Model Engineer. Table 2 Query : The Missing 98%, ME4558

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  • #292540
    SillyOldDuffer
    Moderator
      @sillyoldduffer

      Over lunch I read and enjoyed Don Broadley's article discussing the work of Jim Ewins and Professor WB Hall on the efficiency of model steam engines. Very interesting and much appreciated.

      Table 2: Test Results has a few minor typos and one that I've not been able to suss. Row 5 of the Table is labelled "Heat Transferred to firebox0" . I think the 0 should have been an open and closing bracket with some explanatory text, rather like Row 7 which is labelled "Heat Transferred to firebox(by difference)".

      Can anyone explain what Row 5 is?

      The table also awoke a vivid madeleine memory. Circa 1967 'sir' returned some unsatisfactory homework by throwing it at my head. My heinous sin was to have mixed units despite stern instruction that it must never happen. 'Doctor Death' would have had apoplexy seeing power in kW and HP, not to mention pressure in lb/sq in or inches of water but then he was a scientist reduced to teaching youths, not an Engineer.

      Ah, the good old days – how I miss being a fag at Dotheboys Hall!

      Cheers,

      Dave

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      #37725
      SillyOldDuffer
      Moderator
        @sillyoldduffer
        #292549
        John Baguley
        Participant
          @johnbaguley78655

          Hi Dave,

          Row 5 should read 'Heat transferred in firetubes'.

          Jim's original articles appeared in ME 1966, March 18th, April 1st, and the table in 20th May.

          John

           

          Edited By John Baguley on 08/04/2017 15:25:20

          #292551
          Bob Youldon
          Participant
            @bobyouldon45599

            Hello,

            Does anyone read whats before them before they press the tit to print? In the same issue, page 599 the picture captions are all wrong. The errors that have crept into the magazine of late begger belef. Stupid mistakes. Come on sharpen up in there please.

            Regards,

            Bob

            #292553
            Gordon Smith 1
            Participant
              @gordonsmith1

              Physician heal thyself.

              #292554
              SillyOldDuffer
              Moderator
                @sillyoldduffer

                Many thanks John, and now I can look for the originals too. Lot's of good work done back then.

                Cheers,

                Dave

                #292560
                duncan webster 1
                Participant
                  @duncanwebster1

                  The Carnot cycle efficiency is the difference between the temperature at which the heat is transferred in and the temperature at which it is transferred out, divided by the temperature at which it is transferred in. With a steam engine exhausting to atmosphere, the heat is transferred out at 100C, so I'd query the 60C figure.

                  On a more arcane point, with superheat, most of the heat is still transferred in at saturation temperature to evaporate the water, the breakdown at 8 bara (101psig) being:

                  649 kj/kg to heat water from 15C to 170C, 2048 J/kg to evaporate, 328 kj/kg to superheat. It is getting into semantics whether the 270C figure should be used in maximum achievable efficiency.

                  As a footnote, the heat required to evaporate the water goes down as the pressure goes up, until it is zero at 3200 psi. Believe it or not, some power stations have been built to work at above this pressure.

                  #292574
                  SillyOldDuffer
                  Moderator
                    @sillyoldduffer
                    Posted by duncan webster on 08/04/2017 16:44:38:

                    ….

                    As a footnote, the heat required to evaporate the water goes down as the pressure goes up, until it is zero at 3200 psi. Believe it or not, some power stations have been built to work at above this pressure.

                    Certainly do believe power stations work at those levels Duncan.

                    I've a book about turbine damage that quotes typical pressures of 2900psi for subcritical units and 3500psi for supercritical units. Some supercritical units are quoted to be running at 4500psi, this being in 1999.

                    The highest pressures are only produced by boilers using fossil fuels. Interestingly nuclear power stations use significantly lower steam temperatures and pressures, up to 'only' 1015psi. Although the pressures are lower they produce a much higher volume of steam, approximately 2 tons per second in a 1200MW plant. I guess reactor temperatures are deliberately kept low to reduce the risk of a meltdown. The pressure vs volume difference means that turbines designed for a nuclear power station can't be used in a fossil station or vice versa.

                    The book doesn't explain what it means by "subcritical' and 'supercritical', but I notice their operating pressures straddle your 3200psi figure.

                    There's a graph of steam properties that probably explains all but I can't get my head around concepts like Entropy and Enthalpy. I used to think a steam dome was a shiny brass thing on top of a boiler. Now I know it's also the curve on a graph plotting entropy vs temperature below which steam has moisture in it. The graph appears to say that to produce dry steam, you need either a lot of pressure, or a lot of heat, and that the sweet point starts at 3200psi/720F.

                    I'd be designing a super-Tich except that the graph only goes to 5000psi. Also, the text points out that it's difficult to find materials able to withstand the temperatures and pressures needed to achieve the very highest efficiencies. Coupling that information to my junior bodger skill-levels I don't think anyone need worry about me turning up at IMLEC with any kind of contender, !

                    Dave

                    #292575
                    Robbo
                    Participant
                      @robbo

                      SillyOldDuffer

                      Dave, have sent you a PM

                      #292587
                      Anonymous
                        Posted by SillyOldDuffer on 08/04/2017 19:50:33:

                        The graph appears to say that to produce dry steam, you need either a lot of pressure, or a lot of heat, and that the sweet point starts at 3200psi/720F.

                        Not so, dry steam is represented by the whole of the righthand curve between saturated and superheated steam on the temperature/enthalpy diagram. Dry steam can exist at low pressures, as well as high. Dry steam simply means there is no water vapour present.

                        Subcritical means that bubbles can form in the liquid on the way to forming steam. Supercritical implies that the steam forms directly from water without bubble formation. As discussed the critical point for steam is at 374°C and 3208psig.

                        Andrew

                        #292588
                        Anonymous

                          Hmmm, either I've just posted in the wrong thread, or Muzzer has?

                          Andrew

                          #292595
                          SillyOldDuffer
                          Moderator
                            @sillyoldduffer

                            Thanks for explaining Andrew; that makes sense. I'll try and put a copy of the graph up tomorrow so others can see what I'm looking at. It's packed with information – if only I understood it.

                            Dave

                            PS Muzzer's post is the one that cross-threaded

                            #292600
                            Muzzer
                            Participant
                              @muzzer

                              Haha bloody idiot (me). Yes, that was supposed to be a smart arse reply to the boring bar thread. I don't imagine it helps with understanding steam tables! I dived out, half way through composing the answer, then clearly went into the wrong thread (this one) and pasted my reply here.

                              I'll get my coat.

                              Edited By Muzzer on 08/04/2017 23:16:11

                              #292610
                              Neil Wyatt
                              Moderator
                                @neilwyatt

                                Well it's in the right thread now, that will confuse people.

                                Neil

                                #292662
                                SillyOldDuffer
                                Moderator
                                  @sillyoldduffer

                                  I'm already sufficiently confused thank you.

                                  Here's the Steam graph I've been wittering about:

                                  steamdome.jpg

                                  Now 'Entropy' is defined in the book as being 'the quantity of heat added divided by the absolute temperature at which the addition takes place'. This confuses me, I think because deep down I can't divorce temperature from heat. (I get a similar brain clunk thinking about amperes and coulombs.) I also suffer grief from imperial units like lbm (pounds mass) and Btu (British Thermal Unit), which must not to be confused with BTU (Board of Trade Unit).

                                  Can anyone explain what the graph means for steam production in working terms? Some practical examples rather than maths would be much appreciated.

                                  Dave

                                  #292712
                                  duncan webster 1
                                  Participant
                                    @duncanwebster1

                                    Don't worry, entropy confuses everybody. All you need to remember is that it stays constant in a reversible process, in a real one it increases. It never decreases.

                                    I'll wait for a thermodynamicist to let loose before I confuse the situation by attempting to describe your graph. A more useful picture in terms of crtiical temperature is

                                    **LINK**

                                    Sorry it's in French. As long as you are above 0.006 atmospheres, moving to the right will change from solid (ice) to liquid (water) to gas (steam). Crossing a solid line needs heat input (latent heat), or if crossing from right to left gives heat out. Above the critical pressure, no line, no latent heat. Below 0.006 atm, ice goes straight to gas, imagine dry ice which is carbon dioxide. This happens in reverse when you get snow and hoar frost formation, water vapour at a low partial pressure freezes directly without going through the liquid phase.

                                    Edited By duncan webster on 09/04/2017 20:21:01

                                    Edited By duncan webster on 09/04/2017 20:25:42

                                    #292726
                                    Georgineer
                                    Participant
                                      @georgineer

                                      Entropy is the force that tries to make the universe look like my son's bedroom.

                                      George

                                      #292799
                                      Martin 100
                                      Participant
                                        @martin100
                                        Posted by SillyOldDuffer on 08/04/2017 19:50:33:

                                        The highest pressures are only produced by boilers using fossil fuels. Interestingly nuclear power stations use significantly lower steam temperatures and pressures, up to 'only' 1015psi. Although the pressures are lower they produce a much higher volume of steam, approximately 2 tons per second in a 1200MW plant. I guess reactor temperatures are deliberately kept low to reduce the risk of a meltdown. The pressure vs volume difference means that turbines designed for a nuclear power station can't be used in a fossil station or vice versa.

                                        Steam at around 1000psi only applies to water cooled reactors such as the pressurised water reactor at Sizewell B (around 69bar and 285 deg C) The CO2 gas cooled AGR reactors in the UK have final steam conditions not too far away from contemporaneous fossil fuelled plant, the limitation not being one of 'meltdown' but very long term degradation of the graphite moderator, so the gas temperatures were maintained at close to those used with the previous generation of UK designed Magnox gas cooled reactors. The Magnox reactors did have lower final steam temperatures and pressures although nowhere near as 'wet' as Sizewell B.

                                        Most coal and previously oil fired generation in the UK built from the 1960's onwards uses a standard of around 166bar and 568 deg C, the AGR's operate at 540 deg C with the same pressure. The UK did however build one large scale supercritical coal fired boiler at Drakelow C that operated at around 240bar and 590 deg C, some half a century before the metallurgy had really caught up

                                        Most of the new build lignite fired plant in Germany constructed from 2007 to around 2015 has been supercritical yet still not without some degree of boiler metal issues.

                                        #292811
                                        SillyOldDuffer
                                        Moderator
                                          @sillyoldduffer

                                          Thanks for the update Martin. My book's mainly about turbine damage and doesn't say much about steam raising at all (except where it affects the steam), so I was guessing when I mentioned meltdown. I'd certainly not thought about moderators!

                                          Power station design is very interesting. Big boys toys on a grand scale.

                                          Dave

                                          #292875
                                          duncan webster 1
                                          Participant
                                            @duncanwebster1

                                            No-one has waded in with info on SoD's graph, so here goes. Of more use is an Entropy-Enthalpy curve, known as a Mollier diagram.

                                            mollier-diagram-water_2.jpg

                                            I've only ever used it for designing things like nozzles for turbines, and that was a very long time ago. You could use it for designing reciprocatinfg engines, but there are other ways. Pick a point to suit your steam conditions, say 10 bar, 300C. You can read off the Enthalpy as 3052 kJ/kg (I cheated and used steam tables). Assuming isentropic expansion, draw a vertical line through this point down to the casing pressure, say 0.05 bar, and you will find that the Enthaply has dropped to about 2120 kJ/kg, and the dryness fraction is ~0.85. The loss of Enthaply is 932 kJ/kg, this can be used with appropriate adjustment for nozzle efficiency to work out the steam speed. No I can't remember how to do the efficiency bit, I'd have to look it up. I remember tomes by Kearton and Stodola being useful, but as I said it's a very long time ago. The charts we used were much bigger (covered a desk top), and so could be read to a much higher accuracy. I daresay it's all done by computer nowadays. The red line gives the interface between wet steam and superheated. Note that lines for pressures above critical (220 bar) do not cross the red line

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