Again, John Wildings Weight Driven Brass Alarm Clock

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Again, John Wildings Weight Driven Brass Alarm Clock

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  • #3699
    Mark Bus
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      @markbus97330
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      #168354
      Mark Bus
      Participant
        @markbus97330

        Hi,

        I just finished my example of the clock and I'm having a hard time getting it to run.It will run for a few hours then stop. It gradually slows down. If you put the called for foliot weights on the foliot it either stops or slows to the point where it will stop even sooner then the above mentioned few hours.All the pivot holes are opened to allow 5 degree arbor lean. The shoulders are as square as I can make them. Holes are countersunk on the inside a little bit . Gear train spins freely. There's no binding. It rattles. I think the frame sags a little when the weight is attached. The pivot diameter on the two smaller arbors might be a little oversize [ maybe 10 thou.]. I might have a little less then the 4 lbs. drive weight ; the lead without the brass case is 3lb 11oz.

        The one mistake I can think of that might be affecting things is that I didn't use engraving brass for the frames. I'm in the U.S. and I used 360 Brass which seems to equivalent to your CZ 121. Could it be that the brass is too "sticky"?

        The clock has a double escape wheel; the pallet pivots between the two wheels engaging one tooth on one wheel then the next tooth on the other wheel. I've noticed that sometimes one of the escape wheels, the same one, produces less recoil. Could that be slowing things down and causing it to lose power?

        Also, I really rounded off the pallet and escape wheel teeth; they're half round. Could the pallet not be pushing the escape wheel hard enough?

        Thanks,

        Mark

        #168373
        michael m
        Participant
          @michaelm

          Hi Mark

          Sorry to hear about your clock problem but working as a clock maker I may be able to suggest some possible causes. Many years ago I made one of these clocks with the idea of setting it up in the reception, along with other clocks, to give some indication of the progress of timekeeping over the ages. A point of interest I thought. The last one on display was a radio controlled clock by Junghans, these were new at the time and very expensive. The first was a sandglass, the Wilding clock represented the mediaeval period. I was surprised to find that this clock was somewhat problematic when first built. The foliot escapement had a somewhat spastic action, the clock would occasionally stop and it wouldn't run reliably on the indicated weight. When I started making it I wasn't totally happy about the escape wheel arrangement with the pallets butting against the wheel teeth and like you I tried rounding off the teeth edges but found it gave only a minor improvement. There is a clock with this type of escapement in the British Museum but this has pins in the escape wheels rather than teeth. John Wilding gives the option of this method in his drawings and so I made that. This gave an improvement. Should you decide to do this then the pins must be hardened and polished and be of equal length. What is completely axiomatic in clock making is that friction must be minimised through the train. Ideally the pivots should be hardened and polished, the wheels should be correctly depthed and the pins in the lantern pinions should be hardened and polished. You've already ensured that there is freedom in the pivot holes, another important factor. Ideally the pivots should not be oversize as this increases friction but I doubt that that is the cause of the problem.

          Using non engraving brass for the frames will not be an issue in terms of performance. It doesn't cut so freely so ensure that none of the wheel teeth have burrs. Countersinking the pivot holes inside the frames in a new clock is not really normal but providing the arbor shoulders butt against the plate and not inside the countersunk it shouldn't be an issue. There should of course be oil sinks on the outside of the plates.

          I feel that your problem is in the escapement rather than the train. Check that the semicircular pallet is exact to dimension. It should be hardened and polished. Make sure it's not coming loose on the staff. Check that the distance between the escape wheels is correct all around the circumference and that the pallet staff is dead central between the wheels. The tip of the staff should be hardened and polished, as should be the pad it sits on. I remember speaking to one clockmaker who'd fitted the tiny ball from a ballpoint pen on the bottom of the staff.

          A problem I had with mine was of the escape arbor end float adjustment screw working loose. My own fault for not making the clamp tight enough. Again, ideally, the end of this screw should be hardened and polished. When correctly adjusted the wheels should run very freely with minimum end float.

          I eventually converted my clock to chain drive as I had problems sourcing a suitable weight cord. As I don't personally like the endless chain arrangement it's just a single drop but of course I have to wind it more frequently. I've just been and weighed the weight; some 600gms, 1-1/4 pounds. Maybe you could try yours, as an experiment, with a single cord and smaller weight if you're worried about the frame flexing. With the weight I use my clock is accurate to about 20mins per day. About every two years it tends to stop but cleaning and lubricating fixes it. As it has no glass case it attracts dust which is not a good thing for any clock

          I hope that at least one of these suggestions may be helpful. And as to my clocks through the ages display………….. I found the average layman to be totally uninterested.

          Michael

          #168390
          jaCK Hobson
          Participant
            @jackhobson50760

            (deleted, wrong thread)

            Edited By jaCK Hobson on 02/11/2014 09:51:25

            #169963
            Mark Bus
            Participant
              @markbus97330

              Hi,

              Thanks Michael for the reply and advice. The clock is running better but still , I think , not the way it should be or at least not yet. This is what I've done.

              I corresponded with someone on another forum who suggested making sure the escape wheel teeth were well polished and that the clock was plumb. I had sanded my wheel teeth to 400 grit paper so I polished them down further to 4/0 emery and then made sure the clock was plumbed ; no difference .

              I had tried increasing the weight before but that didn't seem to make any long term difference ; the clock would still stop running. After the polishing and leveling didn't work I got mad and loaded up the clock with more weight [ a little over two pounds]and lo and behold it worked ! It went all day ; no slowing down with really vigorous recoil , to the point where the foliot arm was slamming into the bell standard. After a while I noticed a squeaking sound at a short regular interval. Upon closer examination I traced it back to the pinion on the escape wheel arbor; pins were not quite in a perfect circle . I had noticed this before when I was depthing the wheels but I thought " Well the wheels spin freely it should be alright ". Well I guess it is if there's enough weight . I had another pinion so I changed pinions and eliminated the extra weight . Unfortunately the clock resumed to slow down and stop but it still worked better than before. Then I added back some more weight , about 14 ounces, and this seemed to work.but I was still not satisfied with having to use the extra weight .

              Now , the first pallet I made was for the alarm ; I wanted to practice . I wasn't satisfied with the impulse faces on the escape pallet ; I wasn't sure I had filed it correctly to the line so I changed the escape pallet with the alarm pallet and again , lo and behold, the clock responded vigorously. I reduced the weight down to the specified 4 lbs. , it ran all through last night and was running when I got up this morning but seemed to have slowed a little bit . I rewound it , went out for coffee , got home and it had stopped. I took the weight off and put it back on and still it would not run correctly. I took it down to see if the new pallet was fouling the back side of the teeth but that looked OK. so I remounted the clock , put the weight back on and it ran fine . I'm at the library now writing this post and I'm wondering how it will be working when I get home .

              Before I increased the weight I noticed that when the clock stopped if I dismounted it to check and see if anything was wrong and then rehung the clock it seemed to start tick-tocking away as if nothing was wrong . It's now done this after I've changed pallets and decreased the weight .

              I'm wondering if the weight is causing the frame to flex and somehow causing the clock to gradually slow down . When the clock stops I've checked for any binding but I can'seem to find any.

              What's also curious to me is when the clock stops , the weight doesn't immediately , and not at all , cause the clock to start running again . The same conditions that exist when the weight is first attached to the pulley [ the clock isn't running] exist when the clock has stopped running [the clock isn't running].

              The other correspondant also suggested that the clock would need some running in so maybe if I just leave the clock alone when it is running that will help.

              Mark

              #169965
              Mark Bus
              Participant
                @markbus97330

                Hi,

                I'm going to try and post some pictures. You will notice two differently shaped pallets ; the designed pallet and a spear shaped one . The spear shaped one is my idea . It's easier to reduce the distance C to D than it is with the "arc' pallet . And I'm assuming the different shape doesn't affect the performance of the escapement. The "spear point" was the first pallet I had in the clock ; it didn't foul the backs of the teeth.

                Mark

                #170166
                michael m
                Participant
                  @michaelm

                  Hi Mark, sorry to hear you're still having problems. I understand your frustration but I do feel that it may not be the best approach to start altering parts of the original design, ie weights and pallets. John Wilding is a prolific and highly respected designer and builder of clocks with many years of experience. Unlike many ME designers he does build everything he designs and as by doing the design is proven it should not require any modification other than possibly in the aesthetics of the design to satisfy a personal preference. As an example I replaced the cord drive with a chain drive. By increasing the weight excessively you will overdrive the escapement causing an excessive arc of rotation of the weight arm and it will be impossible to bring the clock to keep time even by increasing the size of the adjustment weights. Wilding would have carefully considered the geometry of the semi-circular pallet and I recall his claim that the geometry of the pallet on the model in the British Museum was not ideal and led to an incorrect action. In all clocks there needs to be an appropriate balance between the driving force and the escapement. The alarm pallets are designed for a strident bell action, not time keeping.

                  If I may suggest a course of action it would be this.

                  Totally dismantle the clock. Polish all the pivots to a mirror finish working down to very fine wet and dry paper, say 1500 grit. Clean out all the pivot holes with pegwood. Re-assemble all the wheels into the frames, one at a time, and check each for freedom of rotation and some end float. Initially no oil required. If the wheel is spun by hand it should take a time to gradually coast to a standstill. With all wheels in the clock, hang the weight but not on the spikes, rather over the spike wheel arbor so that no driving force is applied to the train. You can then re-check the wheels for freedom which will not be present if the weight is in fact distorting the frame to a detrimental extent.

                  The cycloidal tooth form used in clocks is, unlike the involute, somewhat intolerant of incorrect depthing and this could be an issue with the lantern pinion on the escape wheel. If you run the clock until it stops, then taking care not to disturb anything you could use a fine marker pen to indicate every wheel tooth and its engaging pinion leaf at the time of failure. Studying all the relevent teeth could possibly give you a clue.

                  You made the wheels with unleaded brass which may not be freecutting and there could be minute marks left across the teeth by the cutter into which one of the fine pinion pins could snag. Again, worth checking.

                  I don't personally subscribe to the view that the clock may need " running-in " and I've never seen it suggested before. By the time you get to the critical upper end of the train there is ( should be ) so little power that it's not going to wear anything in. Properly designed clocks can run for decades with very little wear providing they have some protection from dust. My own view remains that your problem lies with the escape wheel and pallet assembly.

                  I hope to see you soon report that you've made some good progress. Perseverence is the key and I await the outcome with interest.

                  Michael

                  #170225
                  Mark Bus
                  Participant
                    @markbus97330

                    Hi Michael,

                    Thanks again for the advice. Just a quick note I was able to upload some pictures just now. The first one is a crude drawing of what I did in regards to the pallet.I made the specified pallet for the alarm. For the main escape wheel I changed the arc CD to a triangle CD. I didn't change the impulse faces of the pallet

                    I will update with some more progress in a few days.

                    Mark

                    #170238
                    roy entwistle
                    Participant
                      @royentwistle24699

                      Mark Just a thought but have you got the escape wheel teeth facing tghe right way I have built a couple of these useing just saws and files and all mine have run It is by no means a precision clock

                      Roy

                      #170244
                      john jennings 1
                      Participant
                        @johnjennings1

                        Must agree with Michael.

                        John Wilding is a very practical clock maker (a sort of Horological LBSC ) and made to his designs a timepiece or clock should tick away, no problem. Re-reading some of John Wilding's books the construction instructions occasionally drift off to being a little obscure (just like LBSC) which I tend to think is partly down to the assumption that you will have read all his books. His books on clock repairs are particularly valuable for the techniques described and for the construction notes for a variety of specialist tools.

                        John

                        #170296
                        Mark Bus
                        Participant
                          @markbus97330

                          Hi everyone,

                          To Roy ; that was one of the mysteries I had to solve . I don't remember reading anywhere in the book which way the escape wheels were supposed to face so by looking at all the pictures I thought that the main escape wheel faced counter-clockwise and the alarm wheel clockwise . I got the impression as I was building my clock that it would run even if crudely built so it's rather depressing that having taken the time to do what I thought was a good job it doesn't run right.

                          I decided to try something else a few days ago . I said what happened was the clock ran through the night then stopped sometime the next morning after I switched " my" spear point pallet for the arc pallet that I had made for the alarm escape wheel ; the alarm pallet and the main pallet are the same . What I did then was to raise the verge bearing ; I put a about a 1/32'" washer under it . Well the clock has been running since then without stopping . For the first two days with no foliot weights and the from last night with just the weight hooks on the foliot . I think it's oscillating at 48 vibrations per minute . I'm still getting better recoil on the rearmost main escape wheel as opposed to the front one but the front one seems to have more recoil now that the foliot is moving more slowly than it was before . But maybe that's just my imagination .

                          I didn't want to say it [ it makes me feel like a nitwit] but the second ? wheel and escape wheel assembly also have some wobble so maybe I'll dismount and remount those.

                          I think I'm going to make a pin wheel type main escape wheel and another pallet and see if that helps .

                          Also, what does he mean by "vibrations" ? It's in reference to the foliot swings . Is it one swing out and back or just one swing out or back?

                          Mark

                          #170452
                          michael m
                          Participant
                            @michaelm

                            Sorry Mark, I misunderstood your comment re altering the pallet. I now see from your drawing that your alteration was cosmetic and providing the back of the pallet clears the teeth then it wouldn't affect the operation.

                            As to the vibration definition, yes, it can cause some confusion as it can be seen defined differently outside horology. For horological purposes it is seen as the swing, or in this case rotation of a pendulum in one direction only. If however we're talking about the excursion of a pendulum from it's starting point, swinging or rotating to it's extreme and then back to it's original point then this is the period. So the time of a vibration is equal to half that of the period. I've attached a drawing, viewed from the top, of half the foliot. P is the pivot point and A and B are the extremes of the pendulum excursion. The simplest way to check on your clock is to count the number of ticks in one minute, it should equal 27. Use of a stopwatch makes this a simple and accurate procedure. As an experiment this morning I tried my clock with the weights off and the vibration rate went up from 27 to over 70.

                            As to raising the verge, it well may be that there is an optimum position. This morning I tried the experiment with my clock using a piece of shim but it adversely affected the foliot swing. I made my clock over twenty years ago and can't remember how I arrived at the verge height, but though I'm sure I would have followed John Wilding's instructions I no longer have the magazines from which I bulit the clock and can't check back.

                            From the photos you seem to be making a nice job of the clock and it's obviously disappointing running in to problems at this stage. Experienced clock repairers will tell you that occasionally a clock turns up that seems to defy all logic and endeavours and persist in misbehaving. The problem may not be " the usual " or obvious, it pend could be something very simple but bearing in mind its only a mechanism then persistence and an analytical approach will get you there.

                            I noticed in your final picture that the 2nd wheel teeth seem very close to the escape wheel pinion shroud. Probably just the angle of the photograph but could be worth checking, certainly if you think you may have a bit of wheel wobble.

                            Good luck with your endeavours

                            Michael

                            pend vibrn.jpg

                            Edited By michael m on 23/11/2014 14:51:35

                            #170678
                            Mark Bus
                            Participant
                              @markbus97330

                              Hi

                              I added a couple more pictures.

                              #171153
                              Mark Bus
                              Participant
                                @markbus97330

                                Hi,

                                I figured out the problem and it's running . I'll have an update this week.

                                Mark

                                #171158
                                Michael Gilligan
                                Participant
                                  @michaelgilligan61133

                                  That's excellent News, Mark.

                                  I hope to learn from your experience.

                                  MichaelG.

                                  #172044
                                  Mark Bus
                                  Participant
                                    @markbus97330

                                    Hi Michael,

                                    I took your advice and started watching the gears mesh. I narrowed my search to the 2nd wheel ? and escape arbor pinion. It appeared as if the 2nd wheel might be slightly out of round. The recoil intensity was consistently weaker on about half of the wheel. While watching the wheels I noticed something on the verge bearing. Previously I had noticed an orange stain where the verge contacted the verge end bearing but I dismisssed it as not being rust because , well, how could there be rust there? I work in a heated area there is no way that rust could get a start. I would just rub the stain off and put everything back together and try to get the clock to run. So when I noticed it this time I said "Why not put a drop of oil on the verge end bearing and see what happens?". Well I did and it immediately started to run properly I then made a new verge using the end of a ballpoint pen for the end of the verge and it looks like that has solved the problem permanently. I put my spear point pallet back on and lowered the pallet closer to designed position and everything works fine.

                                    If there was rust the only thing I can think of is that when I polished the verge bearing surfaces I used water with the wet – dry paper and that's where it started. I also didn't crown the end of the verge very much so maybe there was to much contact area.

                                    As to it's time keeping; I fiddled with the weights the first day after it was running then left it alone this past week. First it slowed down about 14 minutes then it gradually caught up and kept almost perfect time for about two days, then gradually pulled ahead by about 20 minutes until this morning when I stopped it and reset the the time when my other clock caught up. I had thought about making a screw adjustable foliot arm and weights to be able to fine tune the regulation of the time but it almost seems to have a mind of its own about keeping the correct time so maybe I won't do that.

                                    So now I'm happy ; my clock works!!

                                    P.S. Should I oil the pivots?

                                    Thanks,

                                    Mark

                                    #172047
                                    NJH
                                    Participant
                                      @njh

                                      Yes Mark but just a tiny drop. Sharpen a matchstick, dip it in some clock oil and just touch it on the end of the pivot where it protrudes through to the outside of the plates.

                                      Norman

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