Cracked Con Rods

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Cracked Con Rods

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  • #271227
    Vic
    Participant
      @vic

      This is an interesting concept for con rods that I've not heard of before. About six minutes in if you can't wait.

      **LINK**

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      #34805
      Vic
      Participant
        @vic
        #271239
        mark costello 1
        Participant
          @markcostello1

          EXCELLENT!

          #271251
          Tim Stevens
          Participant
            @timstevens64731

            I remember reading about conrods made this way back in the 1970s. This was (from memory, never a reliable resource) for Mercury outboard engines made in the USA. These were two-stroke engines, needing roller big-ends, and the cracking idea allowed assembly onto a one-piece crankshaft rather than the traditional way which used built-up cranks. So, well done the Japanese, for re-discovering a technique and (I am guesssing) applying it to four-stroke engines too. In this application, the cracking technique should eliminate any tendency for the two halves of the rod to shuffle at high revs, and so extend the life of the bearings (etc).

            And of course, it prevents the village craftsman filing the ends of the rod to take up the, er, slack, when rebuilding an old engine. They didn't used to do that, did they grandad? Wasn't that a bit naughty?

            Regards, Tim

            #271253
            Speedy Builder5
            Participant
              @speedybuilder5

              Did you see that big hammer press jump! We had some big presses at Weybridge and they sat on blocks of rubber about 2 feet thick to damp the shock waves from them as the wealthy, living across the road at St Georges Hills weren't best pleased when their china cups jumped about on their tables.
              BobH

              #271259
              Neil Wyatt
              Moderator
                @neilwyatt

                What happened to my post?

                They were patented in 1951 and have long eben used in performance cars, but apparently they are now becoming more common in ordinary ones.

                Neil

                #271267
                HOWARDT
                Participant
                  @howardt

                  I remember back in the 80's designing fixtures to the pre ops and finishing after breaking but can't remember who is was for other than it was in the UK. Have to look back in my diary.

                  #271272
                  the artfull-codger
                  Participant
                    @theartfull-codger

                    Well done Vic, really interesting, the company I worked for had a rolling mill in darlington [darlington & simpson rolling mills rise car darlington] when we did work there we used to watch the blacksmiths making tongs/tools for handling the rolled sections,I still have a couple of pairs that I use in my foundry. The roll turners had lathes that they knocked wedges in to feed the tool in to turn the rolls instead of handwheels.

                    #271276
                    Howard Lewis
                    Participant
                      @howardlewis46836

                      Perkins were using fracture split con rods before I retired over 13 years ago.

                      The process should ensure complete mating of cap to rod, before machining the parent bore for the bearings.

                      Howard

                      #271298
                      JA
                      Participant
                        @ja

                        I thought Peugeot used such rods.

                        JA

                        #271409
                        clogs
                        Participant
                          @clogs

                          Hi All,

                          anyone know what the lumpy powder looking stuff is that was thrown into the hub center when forging…..

                          Grahite for lube….?

                          do we still make forgings in the UK?

                          thanks Clogs

                          #271418
                          Nick_G
                          Participant
                            @nick_g

                            .

                            Was was watching a doc only last week of them making the new(ish) Corvette Stingray. They were cracking the conrods on the engines for those.

                            Nick

                            Edit :- Had a look to see it it was on youtube. It was. Go in to about 6 mins 20 secs.

                            Edited By Nick_G on 12/12/2016 19:50:09

                            #272458
                            vintagengineer
                            Participant
                              @vintagengineer

                              Yes there is a company in Sheffield that forge tank wheels.

                              Posted by clogs on 12/12/2016 19:05:52:

                              Hi All,

                              anyone know what the lumpy powder looking stuff is that was thrown into the hub center when forging…..

                              Grahite for lube….?

                              do we still make forgings in the UK?

                              thanks Clogs

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