I made first, a " Figure-of-8 Descender ", a friction-brake for abseiling. It is a fig-8 shaped aluminium plate with all edges rounded, and a fairly narrow waist. In use you reeve the rope through the large eye and round the device's waist, then clip the small eye to your harness. It has long been obsolete for caving and industrial / arboricultural rope access techniques but still used for charity abseils and the like. I keep mine out of sentiment.
A fellow caving and model-engineering friend gave me the blank band-sawn from 3/4" aluminium-alloy plate; I bored out the two eyes on a large lathe* our model-engineering club owned at the time, in a rented workshop. Then filed and emery-strip polished the profiles. Took hours!
I used quite a bit for a few years, before replacing it as techniques developed.
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A battery-case to be worn on a belt (miner's lamp style), out of thin steel sheet, holding 4 large cylindrical Ni-Cad cells. I made the case ends semi-circular both to conform to the cells and so it was less likely to catch on rough cave walls in narrow passages. The headset was second-hand to me but made from what I later found was an ex-Admiralty torch.
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Replacing the Fig-8 descender, as methods improved, a simple " bobbin " type descender. In this the rope passes in a crossed pattern, round two pulley-like but non-rotating bobbins between two aluminium-alloy sheet side-plates.
Luckily I spotted its fatal design flaw before proving the point…. I'd missed the point that the top end should be bent over the bobbin to prevent the rope coming off the side and turning the braked abseil into a free-fall. I scrapped it and bought a commercially-made one with that guard built in.
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An acetylene lamp. A curious effect of developing modern caving techniques was the return for a decade or so to acetylene lighting, because the only alternatives available then were ex-mining lamps. They used corrosive liquid electrolyte that could leak in the harsher conditions of a cave, and attack plastic-fibre ropes and harnesses.
So a sheet brass generator, waist-hung on a belt, with plastic hose to the jet and reflector on a clip on the front of the helmet. I added extras not on the commercial versions, included a dished top so the water reservoir could be refilled easily from a thin film trickling down a cave wall.
These were superseded by the commercial development of powerful headlamps using l.e.d. luminaries and small alkaline or rechargeable cells. These are similar to, though more rugged than, the ones some cyclists use for dazzling other road users…
I have seen a commercially-available acetylene caving lamp generator and jest used in model-engineering to give the particular, large model appropriate lighting. The builder concealed the plastic modern generator in a sheet-metal facsimile of the 19C original.
[For those unfamiliar with this, water is dripped through a controlling needle-valve onto calcium carbide in a vessel sealed except for its outlet. The two react to produce acetylene which flows unimpeded to the lamp jet, though its pressure exerts a slight regulating effect on the water. The by-product is quicklime slaked by the water.]
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* The large lathe… was an IXL-badged, fully-fitted, Erhlich, 6" x I think 30" or even 36" BGSC with powered cross and long feeds, T-slotted saddle and comprehensive accessory set. I owned it for many years after we lost the workshop, then donated it to the Lynton & Barnstaple Railway for its maintenance workshop. I like to think, indeed trust, whether still there or in other caring hands, it's still in use.