bevel gear

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bevel gear

Viewing 6 posts - 1 through 6 (of 6 total)
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  • #170730
    Tony Jones 6
    Participant
      @tonyjones6

      Hi,

      I am attempting to cut some bevel gears on a vertical mill, and would like to know the best dia to start the tooth cut , the small or the large.

      Thanks.

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      #32395
      Tony Jones 6
      Participant
        @tonyjones6

        where to start the tooth cut

        #170764
        Neil Wyatt
        Moderator
          @neilwyatt

          Hi Tony,

          I assume you are cutting constant depth bevels. In practice it's not critical, but if you can arrange it so that all the cuts start from the small end of the gear (and have this facing outwards for visibility, if mounted on a stub mandrel in a chuck).

          This is because all three (or both if you are brave) cuts pass through the same point at the small end and it should be easy to judge if the cutter is too high or low when you do the 'blank rol'l and reset the cutter, simply by offering the stationary cutter up to the small end.

          Neil

          #170781
          Tony Jones 6
          Participant
            @tonyjones6

            Thanks Neil,

            To be honest Im struggling a bit ! I am making a differencial for a buggy and have never cut bevel gears before, and the maths for the teeth and cutter size is new to me.

            Thanks for your help,

            Tony

            #170788
            Neil Wyatt
            Moderator
              @neilwyatt

              Hi Tony,

              Put up the basic details, adn I'll see if I can help.

              Neil

              #170792
              Tony Jones 6
              Participant
                @tonyjones6

                Hi Neil,

                they need to be 45 deg with a pitch dia at the small end of 1.000 I thought 20 teeth would be ok and have a 26-35 cutter, I am using a vertical mill and a dividing head.

                Thanks.

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