You did not mention the stepper phase drive controller or a step/direction pulse generator, so I am assuming you don't know how steppers work – If I assume incorrectly, I apologise…

You need a DC power supply 20 to 40VDC or so at a few amps – The S350-60 is that PSU I think. Then you need a stepper drive controller – feed that with DC from the S350 supply.The Stepper controller has 4 wires out, 2 to each phase of the stepper motor – the 4 wires you mentioned.

Then you need a pulse generator that send pulses to the STEP input of the stepper controller. The controller then drives the 2 phase outputs as needed by the stepper motor. The pulse rate determines stepper rotational speed. The controller also has a direction input – logic HI makes the stepper go one way, logic LO , the other way..

So before you get to simple on-off-on and microswitches, you have to sort all the aforementioned goodies out first.

Lots of info through google, and we can all help here too.

https://www.damencnc.com/en/advanced-digital-stepper-drive-em422s-36v-2-2a-2phase/a3690

https://learn.adafruit.com/all-about-stepper-motors/types-of-steppers

Edited By Joseph Noci 1 on 21/11/2022 15:29:31

Hi Alan,

Looks from the S-350 specification as if you've bought a power supply, in which case (as is usual), you also need a controller.

But I think there's a problem with the S-350-60, it has a 60V output which may make it difficult to source a controller.

A popular controller is the TB-6600, but this is max 42V and requires a pulse input to make the motor move, at a speed dependent on the pulse rate. They're good for microcontroller projects rather than simple wiring up.

There are alternatives that include speed control and reverse in a box like this but this example is max 30V. It may be possible find one that does 60V. The wiring is simple except for the limit switch. No problem using a microswitch to cut the power, but the problem then is how to restore power so the motor can be reversed out of trouble. Might be easier to wire the switch to a buzzer and position it to warn the operator to STOP NOW!

In the example, there are two green terminals marked + and -. Just run one wire from + to any of the three + terminals on the S350, and a second from – to any of the three – terminals on the PSU. The controller also has 4 terminals labelled A+, A-, B+ and B- that match the stepper motor.

Dave

Yes, 24V at about 5A should be fine. This example is on Amazon is typical. It's from the same family as the one you bought, just less volts and amps to suit the motor and controller.

60V has the advantage of making the motor run a bit faster and less likely to miss steps, but it's harder to find controllers for high voltages. I'm sure they exist. For what you're doing 24V is more than adequate, or I'll eat my keyboard!

Dave

A NEMA 34 stepper will certainly be man enough to directly drive the X axis, it's what I have on my Chester Champion 20V which is equivalent. I am not so sure about the TB6600 based driver though. Although it appears to be adequate at 4 amps, from my experience, it gets extemely hot when driving a much smaller stepper drawing only a fraction of the four amps. The 34 size stepper is quite a beast, it might be a bit too much for the integrated pulse generator and driver that Dave (SOD) mentions.

Peter

TB6600s are out of the Ark and have a poor reputation. Get a modern one.

Here is a simple but effective pulse generator.

https://www.ebay.co.uk/itm/285038218323?hash=item425d9a0c53:g:hYoAAOSw7Eljcds4&amdata=enc%3AAQAHAAAA8EZ3JVtKASeVSBaLGNzzN5UjBayTIX7sEoNaGh4WXAoUorZo%2BBwQ6JR03bM03lwx6NFbqfkRDjFMvbEGpo%2FlXwcxEDo9l0OAFNVaTL5Ny6VxSzheKwwApJGxP96hEFlTri%2BVAJSjBsFaus8tpvSfqp2LxE%2BGXMKJlhYmYlCEhGmawsCQFt%2BQlfVqvKIHv66iiwC79puppK9pEDe1V%2Fw%2FbZjlJAwMT3RT3bWlWywPYaqyy2DL%2FfkhFzIE6bmbrz7DyTM8GEWhnKNA0MBcnAICPUTRwF5yOyWt7Rtep9Ck72Ujtj2%2BleFTNx2tJsaPPGiYiQ%3D%3D%7Ctkp%3ABFBMnuqFtJNh

Sorry but I can't rmember how to create a link.

Peter

Whoops! I don't think this will handle 60 volts though.

Edited By Oven Man on 21/11/2022 17:45:26

Having had a second look it says it will work up to 160 volts DC

Edited By Oven Man on 21/11/2022 17:48:22

I assume that you only want to relieve yourself of manually winding the head up and down, in which case, a stepper motor is a bit of an overkill ? A concoction of a battery drill connected to the Z handle would give the same result.

If you use micro switch for the limits, you could have the stepper motor going at full speed and coming to a dead stop which could make the drive belt slip or other horrible noises.

You would need a soft stop as the limit switch was reached. If you are into programming ARDUINOs or other micro controllers, this can be good fun and would also allow you to "back out" from a micro switch stop that had been triggered. Also, if you used a micro controller, you could display distance travelled, feed speed and anything else you wanted to display. The accuracy of that would not be the same as a linear DRO, but fun all the same.

Bob

I'm not sure why the dir, pul and ena positive sides are connected to the ground of the controller, I'd have thought it should be the negative sides? Presumably the PSU is a switched mode type that doesn't actually have the voltage switch that Martin mentioned, it just has a wides supply voltage range.

Edited By John Haine on 20/12/2022 17:19:21

That particular driver can be fed AC or DC. If DC, minus is the end terminal, as shown in Alan's diagram. Unless I'm being stupid the rest of Alan's diagram is correct too.

The way the enables are connected depends on which way round the controller logic is set. (ON/OFF can be either 1,0 or 0,1) Not a problem if it's wired wrong, the motor just won't obey orders. Fixed by grounding the other way round, + rather than -.

Dave