Smart and Brown Sabel

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Smart and Brown Sabel

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  • #31304
    Jim Beagley
    Participant
      @jimbeagley46363

      General topic about my Sabel Lathe

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      #477235
      Jim Beagley
      Participant
        @jimbeagley46363

        I am in the process of improving my S&B Sabel lathe.
        Ive owned it for a while but have recently acquired a second knackered machine to scavenge from.

        This thread will follow the general exploits of this process starting with the new lathe cabinet.
        Here is a photo of the amazing cast alloy S&B logo from the cabinet to get going.
        Hope there is something of interest to members as I go along.
        Jim

        Cabinet Plate 1
        Cabinet Plate 2

        Edited By Jim Beagley on 03/06/2020 15:11:30

        #477245
        Brian Wood
        Participant
          @brianwood45127

          I also own one of these nice lathes Jim, mine didn't have the cabinet so it is mounted on the bench.

          I shall follow your story with interest

          Regards Brian

          #477836
          Jim Beagley
          Participant
            @jimbeagley46363

            I have red oxided the cabinet now and it’s looking good.
            I have chosen to try and match the existing colour of the lathe although I am fairly sure it’s not an original colour. It’s a rather nice turquoise blue, whereas I believe S&B painted there’s a green colour.
            anyhow, I’ve gone for a tractol colour which seems to be a popular paint.
            I have now swapped out a few parts from the donor lathe, including the forward/reverse switch (mine was missing), associated bracket and the handle.
            Although I had a handle it was missing the centre and forward/off/reverse plates.

            So here’s a question: the plates on the machine are rivetted on with what look like nickel

            or plated rivets, but they are blind as there’s no sign of them on the inside.
            How does one replace these little rivets? I want to remove and recondition the plates but don’t want to be stuck with irremoveable rivets.

            #477842
            John Baron
            Participant
              @johnbaron31275

              Hi Jim,

              Grab them with a pair of sharp side cutters and twist them out like a screw. If you don't damage them too much you can just knock them back in when you are ready.

              #477854
              Martin Connelly
              Participant
                @martinconnelly55370

                They are drive screw rivets. Plenty on the internet.

                Martin C

                #478056
                Jim Beagley
                Participant
                  @jimbeagley46363

                  So quite a lot of progress today.
                  the cabinet was primed and now has the final colour. I’m still undecided if I like it The intention was to match the colour that the lathe is currently but it’s come out a little blue. Having said that, I’ve been cleaning a few of the castings today (start of the strip down) and when clean the paint isn’t a bad match.
                  Anyhow, what do you guys think of the colour?

                  Cabinet in Red Oxide
                  Cabinet in Tractol
                  ive also prepped and etch-primed a few parts.
                  buggered if I could get any of those rivets out though …

                  Castings prepped
                  Castings in Etch Primer
                  the S&B logo looks great, but it was a bugger to clean, a bugger to prime and I’m sure a bugger to finish

                  #478072
                  John Baron
                  Participant
                    @johnbaron31275
                    Posted by John Baron on 06/06/2020 08:05:17:

                    Hi Jim,

                    Grab them with a pair of sharp side cutters and twist them out like a screw. If you don't damage them too much you can just knock them back in when you are ready.

                    Jim you need to use the type that cut flush ! You also need to apply enough pressure so that you can twist the rivet, once you have done that they will be slightly proud of the surface and you can then get under them and they pop out like pulling teeth !

                    #478160
                    Jim Beagley
                    Participant
                      @jimbeagley46363

                      A bit of a shame but I’ve decided I don’t really like my colour choice.

                      Bugger secret

                      #478278
                      Meunier
                      Participant
                        @meunier
                        Posted by Jim Beagley on 07/06/2020 11:14:48:

                        A bit of a shame but I’ve decided I don’t really like my colour choice.

                        Bugger secret

                        Still, you have got a nice under-coat to start from !
                        DaveD

                        #478283
                        Jim Beagley
                        Participant
                          @jimbeagley46363
                          Posted by Meunier on 07/06/2020 19:25:29:

                          Posted by Jim Beagley on 07/06/2020 11:14:48:

                          A bit of a shame but I’ve decided I don’t really like my colour choice.

                          Bugger secret

                          Still, you have got a nice under-coat to start from !
                          DaveD

                          Haha. This cloud has an expensive silver lining? And of course I’ve only used 1/3 of the tin of paint.
                          I’m led to believe that the original S&B colour is called Reseda Green.
                          Tractol do this colour which is probably my safest bet.

                          #478289
                          Brian Wood
                          Participant
                            @brianwood45127

                            I thought the blue looked rather well, but I am not there in your shop, it might be quite different in the flesh.

                            Regards Brian

                            #478291
                            Martin Connelly
                            Participant
                              @martinconnelly55370

                              RAL 6011 Reseda Green is also known as machinery green. Used all over the place.

                              Martin C

                              #478316
                              Jim Beagley
                              Participant
                                @jimbeagley46363

                                The blue looked pretty OK on the cabinet Brian but on the lathe it looks a bit like a fairground ride

                                Reseda green I think it will have to be.
                                Tractol only do gloss – is that going to be ok on the lathe do you think?
                                Also, the interior parts of the lathe are a maroon or red. Any ideas what this colour could be? Oddly, it comes off in my (non solvent) parts washer so it’s not much good whatever it is.

                                Jim

                                Edited By Jim Beagley on 07/06/2020 21:40:35

                                #478362
                                Brian Wood
                                Participant
                                  @brianwood45127

                                  Hello Jim

                                  Gloss finish is I think the way to go, it wipes clean and does not hold dirt in the same way as a matt finish that begins to look grubby almost immediately I am familiar with Tractol paint, it is good hard wearing stuff that has to endure agricultural demands.

                                  The internal parts on my Sabel are just in red oxide primer, nothing fancy. I don't think that detracts from the outer and visible finish which is 'silver' paint that I was told, when I bought the lathe, was a commercial paint that is used on elevators. It is certainly durable

                                  Regards Brian

                                  Edited By Brian Wood on 08/06/2020 09:18:16 for punctuation and a better layout.

                                  Edited By Brian Wood on 08/06/2020 09:38:29

                                  #479208
                                  Jim Beagley
                                  Participant
                                    @jimbeagley46363

                                    I told myself I was only going to clean it and give it a lick of paint, but the Sabel is now in a hundred pieces in the process of being stripped and cleaned.

                                    The spindle is not too bad, but the rear (smaller) bearing has had some bit of rubbish in there at some point and has a score line along with the spindle. Do I just need to stone it, or leave it alone now?

                                    Rear Bearing

                                    Spindle Rear Bearing

                                    I have to do the saddle and gearbox. The bed was cleaned tonight. Loads of bits.
                                    Is it worth replacing the rear thrust bearing? I seems fine to me.

                                    Lastly, anyone know of a source for the oiler felt? Mine has definitely seen better days. Lots of the oil ways were pretty blocked, so I think this strip down was worth the trouble – mind you, I've not finished yet.

                                    Oiler Felt

                                    Oh, and I still cannot budge those stupid hammer-in rivets. Bah.

                                    Parts waiting paint

                                    #479210
                                    Martin Connelly
                                    Participant
                                      @martinconnelly55370

                                      Check if the drive rivets are in through holes. If so knock them out from behind. There may be a build up of filler or paint behind them.

                                      Martin C

                                      #479211
                                      Jim Beagley
                                      Participant
                                        @jimbeagley46363
                                        Posted by Martin Connelly on 11/06/2020 22:04:32:

                                        Check if the drive rivets are in through holes. If so knock them out from behind. There may be a build up of filler or paint behind them.

                                        Martin C

                                        Good point. I’ll look for that. Thanks.

                                        #479237
                                        Pete Rimmer
                                        Participant
                                          @peterimmer30576
                                          Posted by Jim Beagley on 11/06/2020 21:57:05:e.

                                          Lastly, anyone know of a source for the oiler felt? Mine has definitely seen better days. Lots of the oil ways were pretty blocked, so I think this strip down was worth the trouble – mind you, I've not finished yet.

                                           

                                          Oh, and I still cannot budge those stupid hammer-in rivets. Bah.

                                           

                                          Jim, you'll find the felts for the Southbend 9" lathe will fit it. Loads of those available.

                                          Hammer-drive rivets I lift using old feeler gauges to get them unseated at first.

                                          Edited By Pete Rimmer on 12/06/2020 06:05:48

                                          #479244
                                          Jim Beagley
                                          Participant
                                            @jimbeagley46363
                                            Posted by Pete Rimmer on 12/06/2020 06:01:17:

                                            Jim, you'll find the felts for the Southbend 9" lathe will fit it.

                                            Thanks Pete. I see lots of suppliers in the US. Anyone in the UK you’d recommend?

                                            #479268
                                            Brian Wood
                                            Participant
                                              @brianwood45127

                                              Jim,

                                              The 'damage' on the spindle seems superficial to me although I would use a stone or well worn smooth flat file to remove any peaks that are present. The corresponding bearing looks OK and I would leave it severely alone.

                                              The thrust bearing can be washed out in kerosene, the two thrust washers will tell you by the polish marks the balls have made if they are in good condition. If all that is satisfactory I suggest you re-use it. Boxford may also stock the felts, they too copied the Southbend lathe in their clones.

                                              Before you rebuild the lathe it might pay you to look at the condition of the 4 step pulley on the countershaft driven by the motor. I was plagued by belt slip for some time before I spotted that the grooves had worn into J shapes and the belt was running on the bottom. Like you I had a cannibalised machine that came with my purchase which still had the cast iron 4 step pulley for the lathe spindle. It wasn't very difficult to machine up a sleeve from aluminium so that it could be fitted in place of the worn version. I also had to re-cut the grooves in the motor pulley for the same reason, just to reshape the sides was enough in that case

                                              Assembling the spindle again [holding the lubrication springs and felts down is helped a lot with needles through the drainage holes at the side of the bearings and makes that bit easy enough], but fiddling all the diameters into the right place to slide the spindle home will test the patience of a saint. Do make sure you have everything in the right place when you do so, you really only want to endure the experience once and once only!

                                              Regards Brian

                                              #479368
                                              old mart
                                              Participant
                                                @oldmart

                                                That spindle will be ok, the score is less than 10% of the area. I replaced the thrust race on the Model A with a metric one, I think the bore was the same as the old one, you would have to do a bit of research on the sizes for the Sable first as the design differs.

                                                #479559
                                                Jim Beagley
                                                Participant
                                                  @jimbeagley46363

                                                  Well I managed to break something. Bah.
                                                  Stripping the apron and I couldn’t undo the clutch screw so got progressively bigger screwdrivers until I sheared it off. Dufus!

                                                  Got the end out of the shaft – of course it’s left handed isn’t it!!!
                                                  Broken Screw 2

                                                  so now I need to:
                                                  a) make another
                                                  b) find another (Unlikely)
                                                  c) replace with something else (metric allen head?)

                                                  So firstly, does anyone have one
                                                  Next does anyone know what the thread would be as it’s not one I can identify
                                                  Next, anyone got a suitable left handed die?

                                                  Also, no luck on replacement oiler felts. I can get them from the US but that’s pricey of course.
                                                  The good news is only the gearbox left to clean. Yay.

                                                  #479568
                                                  Hopper
                                                  Participant
                                                    @hopper

                                                    Will Boxford parts fit, being a South Bend clone too?

                                                    #479573
                                                    Robin King
                                                    Participant
                                                      @robinking15611

                                                      That's quite likely but the problem is finding them. You could try John Ward at latheparts.co.uk but I'm not sure if he's still trading; last time I spoke to him he was trying to retire. Worth a try though as he might be able to make you one.

                                                      Another thought, bit late possibly, but there is a useful manual in existence for the rebuild of the South Bend lathes, 'A Guide to Renovating the South Bend Lathe 9" Model A, B, C Plus 10K" which is fully illustrated and details the strip down/rebuild of those machines, nearly all of which applies to the clones as well. IIRC I bought my copy through Amazon, and it was well worth the money for my Boxford rebuild.

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