Apologies for the delayed response, Sean [and Martin], I made that post just before heading to the Hospital for my pacemaker check. … All is well, so here goes:
'ndiy' has not defined any terms, nor given any tolerances; so we are obliged to make some assumptions: Mine [which I hope are considered reasonable] would be …
- A vee block has two internal faces which are flat, and arranged at 90° to each other, and are axially parallel. [More sophisticated definitions are surely possible, but I think that will suffice]
- In the context of the present discussion; 'a square item' might be assumed to be a length of material of constant section with four equal sides arranged at 90° increments.
- … Alternatively the 'square item' might only have two of its adjacent faces arranged at 90° to each other; the emphasis being on 'squareness' as a description of perpendicularity.
- My case is valid for both version (2.) and (3.)
- In the absence of any tolerances being stated, we must in the ideal case assume 'perfection'.
Unfortunately, in this hypothetical 'defining case' ndiy's brief assertion falls down … because the 'square corners' would match perfectly and the groove would therefore NOT be of any advantage.
^^^ This is, of course, merely gratuious pedantry !!
In the real world; ndiy's point is a good one … because the 'male' square corner may have bruises [or imperfections in its linearity] sufficient to cause it not to seat properly in the 'perfect' female vee.
N.B. Many other imperfections are available …
MichaelG.