Is there an alloy that looks like copper but isn’t?

Advert

Is there an alloy that looks like copper but isn’t?

Home Forums Materials Is there an alloy that looks like copper but isn’t?

Viewing 19 posts - 1 through 19 (of 19 total)
  • Author
    Posts
  • #602308
    Simon Collier
    Participant
      @simoncollier74340

      I have a bit of 9/16 copper bar of unknown origin that is near impossible to drill or turn. Does copper age harden to this extent? It looks exactly like copper, not phosphor bronze or anything else I know of. I annealed the end and then I could drill it.

      Advert
      #30233
      Simon Collier
      Participant
        @simoncollier74340
        #602311
        Speedy Builder5
        Participant
          @speedybuilder5

          Berillium copper ??

          If it is, be very careful of the swarf, don't cut yourself, don't get little shards prick you, don't inhale hot vapours from turnings (I was told).

          Bob

          Edited By Speedy Builder5 on 19/06/2022 06:44:33

          #602313
          Thor 🇳🇴
          Participant
            @thor

            Hi Simon,

            Bob is right, Beryllium should not be inhaled as it can cause serious lung condition and may also be carcinogenic. Beryllium copper is strong, can be hardened and is non sparking so can be used to make tools for use in explisve environments.

            Thor

            #602314
            Hopper
            Participant
              @hopper

              And beryllium copper is age hardening, so most likely that is what you have from the description.

              #602318
              Simon Collier
              Participant
                @simoncollier74340

                Too late, I put the torch on some drill swarf to see what would happen! Outside at least in open air. Thanks for replies, I now have to assume it is BeCu. Bad news for the friend whose superheaters I was going to repair with it as he will now have to go off to Brass&Copper to buy known copper.

                #602325
                Chris Evans 6
                Participant
                  @chrisevans6

                  Could well be BeCu or Colisbro. I have used both in my working life as an injection mould toolmaker, BeCu was precipitate (age) hardened when required.

                  #602342
                  Simon Collier
                  Participant
                    @simoncollier74340

                    I just looked up Colisbro. Interesting stuff. Don’t suppose there is any easy way to tell the difference.

                    #602382
                    ChrisB
                    Participant
                      @chrisb35596

                      Interesting subject! I have also often wonder what this hard copper colored material could be…I work for an aircraft maintenance company and one task is the inspection of the pylon to wing attachment spigot. The spigot is protected by a sleeve which looks like red copper but it's extremely hard wearing compared to normal copper. I had found the material spec but could not find any hits online, I'll look it up again and post it.

                      #602384
                      old mart
                      Participant
                        @oldmart

                        Beryllium copper is most often used to make springs. When I was in plating, we used to get large batches of small pieces and gave them a dip in hot 70% sulphuric acid. I cannot remember if that was to pickle them or some heat treatment. I often wonder how I survived my early years.

                        #602386
                        Bazyle
                        Participant
                          @bazyle

                          It is Beryllium oxide (and probably other salts) that is a health hazard, not so much the alloy.

                          Could it be aluminium bronze that is also a pig to machine I believe?

                          #602388
                          Jon Lawes
                          Participant
                            @jonlawes51698

                            Some of the apprentices the year above me sectioned a Gnome Turboshaft engine. We only found out in later years how much Beryllium Copper was used in its construction.

                            #602396
                            noel shelley
                            Participant
                              @noelshelley55608

                              If it looks like copper, it could be almost anything, with copper in it ! Noel.

                              #602397
                              ChrisB
                              Participant
                                @chrisb35596
                                Posted by ChrisB on 19/06/2022 18:30:59:

                                Interesting subject! I have also often wonder what this hard copper colored material could be…I work for an aircraft maintenance company and one task is the inspection of the pylon to wing attachment spigot. The spigot is protected by a sleeve which looks like red copper but it's extremely hard wearing compared to normal copper. I had found the material spec but could not find any hits online, I'll look it up again and post it.

                                The material it's made from is S07-7001, but I can't find anything.

                                #602401
                                Neil Lickfold
                                Participant
                                  @neillickfold44316

                                  There are a lot of BeCu alloys about. When cut they don't really look like copper. After it has aged and depending on the air, it will darken a bit like copper does, but will often go to a darker brown over time to almost black, but not the same black you see on old house copper piping. Ali bronze I have seen, is more brass looking in colour. It can be tested with someone with a spectrometer, some of the jewellers ones can detect Be some can't, just depends on the units that they have.

                                  #602415
                                  Martin Kyte
                                  Participant
                                    @martinkyte99762

                                    If you are going to machine BeCu then there is some guidance here.

                                    **LINK**

                                    Essentially the material is low hazard on solid form and provided the machining process generates largish chip then no special proceedures are required. Processes such as grinding which produce dust susceptable to being inhaled are however hazardous.

                                    regards Martin

                                    #602442
                                    SillyOldDuffer
                                    Moderator
                                      @sillyoldduffer

                                      The sheer number of different alloys about these days is off the scale. At least 40 different cast-irons, 30 different brasses and the same number of different bronzes, and a multitude of different Aluminiums. Thousands of different steels, before we get to exotics like Magnesium, Titanium, Nickel, Tungsten and Silver. And the properties of alloys often vary with heat and mechanical treatment as well.

                                      Though many of these metals and alloys have existed for donkey's years, they don't seem to have got into the home workshops of yesteryear much. Model Engineers mostly worked with mild-steel, common cast-iron, a few ordinary brasses, and a couple of Bronzes. Aluminium was probably most likely to vary because it can be soft and sticky, nice to machine, or a bit nasty. Life was simple. Less so today because products make much wider use of different metals each chosen without reference to Model Engineering needs, making it more likely scrap metal will be unsuitable or difficult for our purposes.

                                      I always advise beginners to learn with metal bought specifically because it's machinable, and to avoid scrap in case it's horrible. Once experienced with metal that behaves, it's much easier to spot difficult metal and compensate or abandon it. Based on my early experience, I suspect lots of workshop bother is caused by unsuitable materials. (Unsuited to purpose is not the same as poor quality. ) Lucky indeed are folk with ready access to straightforwardly machinable scrap. At least half of what I get is tricky to work with!

                                      Best I think to treat all scrap with suspicion. Scrap is useless until proved OK, and no-one should be surprised when unknown metals cause bovver.

                                      Dave

                                      Edited By SillyOldDuffer on 20/06/2022 12:02:44

                                      #602499
                                      ChrisB
                                      Participant
                                        @chrisb35596
                                        Posted by ChrisB on 19/06/2022 22:33:54:

                                        Posted by ChrisB on 19/06/2022 18:30:59:

                                        Interesting subject! I have also often wonder what this hard copper colored material could be…I work for an aircraft maintenance company and one task is the inspection of the pylon to wing attachment spigot. The spigot is protected by a sleeve which looks like red copper but it's extremely hard wearing compared to normal copper. I had found the material spec but could not find any hits online, I'll look it up again and post it.

                                        The material it's made from is S07-7001, but I can't find anything.

                                        Ok I finally found the material spec, S07-7001 is BAE material BAEM 7001, which is CuBe 1.9, so it's a Beryllium Copper alloy. Wonder what it's worth as we scrap quite a lot of it.

                                        #602515
                                        Macolm
                                        Participant
                                          @macolm

                                          It may be copper chromium, usually about 1% chromium, the rest copper. It is used for spot welder electrodes as it wears much better than pure copper.

                                        Viewing 19 posts - 1 through 19 (of 19 total)
                                        • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                                        Advert

                                        Latest Replies

                                        Home Forums Materials Topics

                                        Viewing 25 topics - 1 through 25 (of 25 total)
                                        Viewing 25 topics - 1 through 25 (of 25 total)

                                        View full reply list.

                                        Advert

                                        Newsletter Sign-up