Posted by not done it yet on 03/06/2022 12:44:23:
I am surprised that olives are permitted at pressures even approaching 2000psi.
Automotive brake pipes have formed metal-metal joints. I would not be using an olive. Diesel injection systemd, likewise, do not use olives. Your gas cylinders seal perfectly well with metal-metal contact.
The requirement is for the two surfaces to be in contact such that there are no leaks between the two and that longitudinal movement is not going to happen under any circumstance.
I've actually tested Ermeto fittings on 3/8" steel pipe up to 10,000 psi, which is well over what was found in power stations, but the highest we could go with our gear. To be fair, they are designed for that pressure and almost fool proof for certain values of fool. One of their major benefits was that they had a positive stop to the compression, unlike central heating fittings, which can be over tightened.
Curiously, on one job in South Korea, the customer wanted to use ball valves for instrumentation isolation. We were extremely dubious about their suitability. Out came the Dead weight tester and I couldn't get one to leak or split even at 3,000 psi, which was 50% more than they could see on that unit.
I think part of the reason for automotive brake pipes to have flared pipe joints is all to do with cheap. Using something such as the Ermeto or Swagelok fittings would cost a company like Nissan about £30 million per year just for tittings for brake systems in their UK production.
Old Mart's fittings do sound very much like the Ermeto design.
A good reason for using flared fittings on aircraft would be the ever present desire to keep weight to a minimum.
I apologise for dragging the thread way off topic. I'll shut up now! 
Edited By Mark Rand on 03/06/2022 14:33:04