I ordered some cast aluminium 'project box' enclosures from RS. Each one came with four screws and has four plain holes cast into each corner for attaching the base.
I couldn't find a matching tap, but though screws are tough to screw in, they could be forced to cut their own thread.
I noticed the end looked a bit odd and assumed they were slightly tapered. Just fiddling with a second box I looked more closely and the screws have they cross-section of a rounded triangle. This explained why they gave me a diameter to small for the M4 I had guessed them to be.
In effect, they are 'thread forming taps'. The sharp topped thread follows the rounded outline and looks machine cut rather than rolled. I wonder if they are cut round and 'squeezed' to profile, are cut with some sort of cam device, ground or some other method.
Has anyone else come across these fixings? I can see them having uses where a removable fixing and convenience is more important than great strength – like fitting lids on boxes!
Neil