Please point out any flaws in my thoughts.
I think I would “fabricate” rather than machine in one piece.
The only really important aligned part would be the bottom sliding bevel.
The vertical head only needs alignment to maintain it perfectly perpendicular to the table in one direction (long travel tramming is achieved by adjusting the head. Minor shimming of a separate part is easily carried out once initially aligned.
The belt drive can accommodate any very slight mis-alignment, but anything important would be obvious, so not an issue.
The vertical head, when not in use does not need to slide to the rear of the riser. Only a short dovetail is needed.
Unless the head is rotated to nearly horizontal, it cannot be moved back very far at all.
A separate bottom dovetail requires substantial support – the mass of the riser should support the extra weight of the vertical head overhanging so needs to be substantial (not a skinny riser).
The head is only held by the two holding lugs, so actually bears only on one side after tightening securely in position.
This leads me to the conclusion that only a parallel block of aluminium actually needs to be used as a basis for the load bearing structure with both the top and bottom bevelled parts securely fixed to it (or possibly only one).
My riser raises the head by 120mm, I think – I could measure it up if anyone is interested. It is not light, of course, even in aluminium.