I did say friction conditions, for that very reason!
Often torque settings are qualified by specifying the lubrication, or otherwise of the fastener and its threads. Presumably after having investigated the results from a particular combination of materials and lubrication.
If you want to know the clamp load applied, use a load cell, strain gauge the components being clamped, or after some experimentation, tighten the bolt to give a known extension.
Forgot to mention Pilgrim nuts for large fasteners!
The ultimate is probably tightening until the fastener just goes into yield, and takes a small, permanent extension.
This is a most efficient use of a fastener, and should produce consistent tensile loads.
I found that W range fasteners, into cast iron, would give consistent results, lubricated with soluble oil (Which we deliberately varied between 5 and 20% concentrations ).
For a variety of reasons, it took six months before simultaneous yield tightening of 32 fasteners was considered safe to be allowed in high volume production. Thereafter problems were almost unknown, and gasket failures dropped to zero.
Howard
Edited By Howard Lewis on 27/09/2023 16:54:17