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  • #97990
    joey
    Participant
      @joey

      What grade or specification alluminium should I use to make pistons which run in cast iron sleeves. Alluminium to specification 6068 expands to much and the pistons seeze up. I allowed 0.05mm (2 thou) play, for a 40mm diameter sleeve/piston, between the sleeve and the piston.

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      #2348
      joey
      Participant
        @joey

        Material

        #98144
        I.M. OUTAHERE
        Participant
          @i-m-outahere

          Hi Joey.

          I had a look at one of my i/c engine books (miniature internal combustion engines by Malcolm Stride).

          And according to his reference you could use the following :

          Cast : LM51

          Machined from barstock: HE 15 OR HE 30.

          For small compression engines (Diesel ) He recommends cast iron but no spec supplied .

          I imagine these designations change from one country to the next etc so you may need to search for an equivalent on the internet .

          There have been many articles in Model Engineer regarding engines so try there .

          Alternatively try the MODEL ENGINE NEWS website as they have masses of info on many types of engines .

          With a 40MM bore i would guess that you are using piston rings ?

          Are you sure that it is not them that is seizing in the bore (ring gap too small )

          And if you are using rings try a little more piston to cylinder clearance say 3-4 thou .

          Are the pistons oval ? Should be smaller accross the wrist pin (gudgeon pin hole ) to allow for deflection or any flexing .

          Ian

          #98147
          JasonB
          Moderator
            @jasonb

            I've used HE30 (6082) on several IC engines but would be looking at more like 0.004" clearance.

            What sort of IC is it? slow reving hit & miss or higher reving 2/4 stroke? What rings are you using?

            J

            #99604
            joey
            Participant
              @joey

              The engine is a 40% scale Anzani W 3 cylinder model of the engine which was used by Bleriot when he completed the first flight from Calais in France to Dover in England.

              I am using cast Iron piston ringss and the pistons have beem ground oval ( smaller across the gudgeon pin) by 0.05mm ( 2 thou)

              I will check out the the suggested remedies and report back at a later date.

              The engine is presumably slow revving with atimed exhaust valve and an atmospheric valve. In its current configuration it turns a 31 inch (diameter) X 12 inch (pitch) propeller at 2800 rpm, full throttle and Idles at 700 rpm.

              Thank you to everybody that posted replies so far,

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