Small Diesel Engines and Bio-Fuel

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Small Diesel Engines and Bio-Fuel

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  • #2279
    Rob WARD
    Participant
      @robward

      A teacher’s request for information and possible demo system

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      #53448
      Rob WARD
      Participant
        @robward
        A friend of mine asked me if it were possible to buy a small diesel engine, that ran on bio-fuel, so he could use it as a practical demonstration of alternative energy sources from fossil fuels to his 13-15yrs old students.  As a reader of Model Engineer Workshop I suggested to him that I could request some information from that world of expertise.  My initial searches of the WWW info has caused me to believe that maybe, apart from model aircraft engines, such beasts are not readily available or maybe not even a practical alternative.  We would both like to promote alternative fuels to our students but are struggling to find classroom examples on a scale of our beloved Wilesco steam engine to show them it can be done.
        Any ideas????
        #53451
        Geoff Theasby
        Participant
          @geofftheasby
          There might be a problem here, modern diesel engines have had 100 years of development, as have fuels, but very small engines with their poor breathing and simple fuels have not.
          As I understand it (I am not a user of these engines) the fuel contains ether which self-ignites on compression and sets the rest of the fuel off, which consists of petrol and paraffin, and vegetable oil for lubrication.   Maybe nowadays the castor oil is replaced by synthetic oil.
           Of these, only the vegetable oil is naturally based, the rest are more or less chemically manufactured.  
           
          Diesel oil for cars and trucks is often only about 15% bio-fuel, and refined and filtered chip oil, whilst often naturally obtained from seeds, is not environmentally friendly, as it results from square miles of tropical rainforest being cleared for palm oil plantations.
           
          Regards
          Geoff
          #53454
          Tigermoth
          Participant
            @tigermoth
            That’s a good answer. Most diesel ether brews still contain castor oil because of it’s lubricating abilities under extreme conditions – lean running usually.
            There are also power additives such as nitromethane which ease starting.
            I love the smell of a small diesel when it is running. I still own two diesel engines, a PAW 1.49 and a PAW 2.49. Both start easily and are straightforward to adjust.
            As for running them in front of a class, I’m not so sure. I did it once in a fume cupboard and the fan did cope but it was awkward adjusting the engine with a safety screen in the way. The fume cupboard was rather messy afterwards. I never tried it outside where I could have placed the class behind the engine because they would have ended up covered in oil. The fuel contains about 20% castor oil and this comes out of the exhaust port after doing it’s lubrication of the engine. Very messy, but Oh! the smell is delightful.
            Cheers
            Bob
            #53455
            Gordon W
            Participant
              @gordonw
              I don’t really know what you mean by small diesels. Model aircraft engine, compression ignition, really. But for demonstration purposes small true diesels, Lister,etc. are fairly easy to buy and run well on bio-diesel or filtered chip fat.
              #53458
              Tigermoth
              Participant
                @tigermoth
                Most “small” diesel engines designed for model aircraft use have a displacement of 5cc or less. Most are in the 1 to 2.5 cc range. Bigger than this and engines tend to be glow engines fuelled by methanol with a catalytic glow plug rather than the spark plug found in petrol engines.
                Glow engines vary in size from about 1.5 cc to 30 cc with some multi-cylinder engines larger than this. Currently 2 strokes can be purchased up to about 30 cc and are usually much higher revving than 4 strokes. Most common 2 strokes are in the 4 – 10 cc range with 4 strokes in the 6.5 – 20 cc range
                Petrol engines for model aircraft use usually start at about 20 cc and can go up to several hundred cc. Most are 2 strokes.
                Bob
                #53474
                Rob WARD
                Participant
                  @robward
                  Thanks folks, I have looked up the Lister leads Gordon and found a bit more about them.  A bit large for what we were thinking.  Thanks for the comments of the mix of oils etc in the model diesel fuel.  No wonder the smell is fairly unique.
                  I was hoping there may have been a model of stationary engine that would have fitted the bill, but from your comments it sounds doubtful.
                  I do have a 1cc aeroplane motor to use if all else fails, but a slightly larger model that we could experiment more with fuels would have been much better.
                  The problem of biofuels impacting on food supplies on one hand and agricutural/forest land is a problem and only part of a solution.  We just wanted our students to think outside of huge petrol driven V8s for a change.  A 1cc engine is probably not going to be convincing enough.
                   
                  Cheers, Rob
                  #53482
                  Gordon W
                  Participant
                    @gordonw
                    Can you borrow a small diesel, from a cement mixer or similar? The whole bio- fuel thing is a minefield, no puns intended,.Bio fuel is being made from algea in salt flats for an eg, Mr Diesels first engines ran on veg. oil. Rape oil residues used for cattle feed etc. etc.. More education a very good thing, good luck.
                    #53485
                    Ian S C
                    Participant
                      @iansc
                      You could use a hot air / stirling engine to demonstrate multi fuel use, if it will burn, and it will heat the hot end thats it. Wood or gas, or liquid fuel. Solar via a lense or parabolic mirror. Or a low temp model with a bowl of hot water, or if well made the heat of your hand. I have use of a couple of diesels, a 6HR Ruston Hornsby, and a Lanze Bulldog tractor, its a single cylinder hot bulb start 2 stroke, both will take vegetable oil.Ian S C
                      There a bit expensive for a demo eng (unless you can get a used one), Robin/Subaru make small single cylinder engines down to at least 5hp, used on gensets and portable water pumps.

                      Edited By Ian S C on 17/07/2010 10:47:43

                      #53488
                      Rob WARD
                      Participant
                        @robward
                        The energy requirements to sustain our (my?) indulgent standard of living is the question of the millenium, so much of our current food production is underwritten by it, and if it collapses so does our food, hard to contemplate.  We have 10% alcohol fuel that I buy for my 4WD, knowing that the lower octane rating means I save very little as I have to use more to do the same work.  However I buy it as I like to support an alternative where possible to give the energy power brokers a message (mind you a very weak one seeing they make nearly the same amount of money no matter what I choose).
                        The Stirling engine is a good lead and I will follow that one up.  It certainly has some excellent thermodynamic messages in the use of fuel to source heat energy.  PLus we can source them easily in OZ.
                        Your collection of diesels Ian asounds impressive especially seeing you have already achived the goal of the biofuel alternative if necessary.
                        I have found 10cc diesel model aeroplane motors discussed on the WWW but no source found to buy one as yet.
                        #53525
                        Ian S C
                        Participant
                          @iansc
                          Hi Wardy, at least your motors will run the same way up as mine here in NZ. The Ruston was a standby engine at a local coal mine until it closed about 15yrs ago, its now a a local museum, we run it now and then- we use diesel for fuel. The Lanze belongs to a mate, he comes and gets me when ever something goes wrong, last time about 6 mth ago, he desided to get it going again, I fitted a new piston ring about 5yrs ago, and it sat in his shed with the head of all that time. They’r both interesting engines, at least the Lanze is portable, the Ruston weighs about 2 tons, not a bad power to weight ratio, 26HP.
                          There is one small (4/5 HP), made in India, I think its called “Listoid” , think its a cory of  a Lister . Theres proberbly something out of China! Ian S C
                          #53528
                          Keith Long
                          Participant
                            @keithlong89920

                            Hi Wardy

                            Kohler (Italy) produce a fairly small diesel engine 6.5HP horizontal shaft, weighing in at about 35kg. Rather bigger than you were looking for but a commercial unit in current production. Trolley mounted, driving a suitable load could be quite a good demonstrator. Royal Enfield in India produced diesel powered moroebikesm but I believe they are now out of production due to emission regs. Finally back inthe 50’s there was a diesel powered moped, the Lohman with an 18cc engine. Probably as common as hens teeth back then but what a talking point that would be as a demo unit. Goodness knows where you’d find one now though.

                            Keith

                            #53539
                            Rob WARD
                            Participant
                              @robward
                              I have searched the China idea Ian, here is the link
                              A lot of smallish stationary engines have turned up. Some are powering portable generators, now that would be neat twist.  Peanut oil to electricity!!!
                              My father owned a Royal Enfield motorbike Keith so there is a little nostaglic link in that suggestion.  The diesel moped sounds a real knock out.  By coincidence I have completed a powered-bike conversion last xmas holidays –
                              This one uses a conventional two stroke motor from China, but sold in OZ for about $260, it took some adjustment but now runs reliably.  The problem is in the chain tensioner not the motor.
                              This motor is 60cc (slightly over legal for “no licence” required) and is about right for price range and size.
                              Cheers, Wardy
                              #53569
                              Ian S C
                              Participant
                                @iansc
                                Hi, Wardy, yes theres lots of chinese single cylinder diesels, I see that one OZ importer does’nt recomend the ones under 4HP because they don’t have a balance shaft, and they tend to shake themselves apart. Then there’s the one with 22000hrs on it with new rings at 10000hrs, so he bought another one just in case the first one died.
                                Been looking at motorizing my bike, should be about $NZ 240. A nephew did his last yr. Ian S C
                                #53595
                                Gordon W
                                Participant
                                  @gordonw
                                  Was once going to hitch to India and buy the diesel RE, then drive it back to Yorkshire. But got wed instead, B*****r. Back to thread, don’t forget petrol engines, whatever no. of strokes, can run on alcohol, bio if ever I saw one.
                                  #53619
                                  Rob WARD
                                  Participant
                                    @robward
                                    Well done Ian, I hope the bike conversion goes well.  It is a neat project to do.
                                    The alcohol idea sounds good as well Gordon, but another coincidence I am happy home brewer of beer.  Rather than try, and waste, that fine product, can we use methylated alcohol (plus oil) on a small two stroke for example?  If so we could get an old trimmer motor, and run it on alcohol.  Obvioulsy if wear was a problem it would not matter too much as we would be only using for very short “demo” periods, a matter of minutes.  I think foorm memory the carby need a bigger venturi, but again this is to maintain power, we just want to ge the thing to run.
                                    Thanks for all yurt comments suggestions so far.  Wardy
                                    #53636
                                    Gordon W
                                    Participant
                                      @gordonw
                                      Yes, two-strokes will run on alcohol with oil mix, Jets need to be bigger, because of lower heat content of the fuel, but it probably won’t make much difference on a little motor, on the plus side you can run a higher compression ratio. PS don’t waste good beer, distill some of that rubbish home-made wine.
                                      #53643
                                      Rob WARD
                                      Participant
                                        @robward
                                        Now that sounds about as good as we will get Gordon.   Though when I explained to my teaching friend I had researched it amongst you kind folk and had an alcohol suggestion, he told me it was not quite what he was after.  He wanted to do the whole “waste chip oil to diesel” chemical process, and the chemistry was as important as the motor and bio-fuel bit.  Unless anybody has an alternative suggestion that is diesel based, I think we probably have gone as far as we can for the moment, or is there any hope for an alternative?
                                         
                                        I certainly won’t be giving any beer to him for distilling down to fuel, far too valuable!!  
                                         
                                        Thanks for all you kind assistance so far, Wardy.
                                        #53653
                                        Tigermoth
                                        Participant
                                          @tigermoth
                                          Big problem – solubility of oil in ethanol (it’s worse in methanol so meths may be more problematic than ethanol).
                                          Another problem – engine timing for delivery of the spark.
                                          Another problem – engine design. While most petrol engines will cope with up to about 15% ethanol beyond that they can’t burn the fuel efficiently. Hence the 15% limit in commercial fuels.
                                          Anyway, can we ( big WE, whole human race) afford the space to grow crops (rape seed, sunflowers, etc. for oil or cane / beet for sugar when we can’t currently grow enough food to feed the world?
                                          Bob
                                          #53655
                                          Gordon W
                                          Participant
                                            @gordonw
                                            I don’t know enough to argue the details, but, caster oil “disolves in methanol” ,ran grass track two strokes many years ago. Time engine to suit, ie. keep trying. Very true not efficient but will run on 100% methanol.The big problem of using productive land for growing fuel crops is the killer. Lots of work is going on all over the world to avoid this, and is showing promise. Making diesel from waste cooking oil is probably the best use for it ,soap as by-product. But will not solve the world problem ,but would solve mine if I could get enough old oil.
                                            #53793
                                            Sub Mandrel
                                            Participant
                                              @submandrel
                                              I was going to suggest a stirling cycle engine as well; one very important reason for that choice would be that such heat engines are a very practical solution for biomass to electricty conversion in areas where fuel sources are unpredictable and they have minimal maintainence requirements. ideal for somewhere where the fuel could be any of dried dung, wood, charcoal or general rubbish.
                                              Not sure of the ‘demostrate the chemistry’ bit – my understanding is they do little more than filter the chip fat, hence the problem of gumming up in cold weather. We run our unmodded Sprinter at work on recycled chip fat most of the year.
                                               
                                              Neil
                                              #53800
                                              Rob WARD
                                              Participant
                                                @robward
                                                I believe you are right about using the chip fat as a direct diesel fuel.  I have seen a bloke do the full diesel chemistry for a small Toyota 4cyl van.  He used various chemicals and scrubbing processes (from memory) to create a diesel he could use in his van with very few modifications.  He was planning on swapping to the direct use of the chip oil as the by products from the chemical process were mounting up and pretty well unusable commercially (how much hand cream does the world need?).  The straight oil burning would maximise the energy returns and only have the gaseous and particle emissions to worry about.  The problem as I understand it with the chip oil (fat?) is it solidifying when not being used and then  having to get it molten before it can be passed through the “normal diesel” fuel lines etc   His conversion relied on passing fossil diesel fuel through at the end of a run to give it a clean start next time it was used.
                                                 
                                                The use of food sources for energy is a hard question and is probably a more likely source of international conflict eventually than anything else.  A bit chemistry I can handle, solutions to these problems are out of my league.
                                                 
                                                The Stirling engine does sound good.  I will research that for my own benefit even if my chemistry teacher friend is not keen on that angle.
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