Chuck size (good idea or not.?)

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Chuck size (good idea or not.?)

Home Forums Workshop Tools and Tooling Chuck size (good idea or not.?)

Viewing 25 posts - 1 through 25 (of 31 total)
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  • #159308
    Nick_G
    Participant
      @nick_g

      .

      The D1-3 fitting 125mm Pratt Burnerd on my Boxford has seen better days.! sad Although I did get it fine for a short while by fitting some new jaws that were donated to me. It however soon returned to a wayward state.

      It's usable, and there is lots more that I would prefer to spent the money on, but I feel it needs to be replaced.

      I am considering purchasing a smaller chuck.! ( I can always fit the 125mm back in seconds if needed ) Possibly a Pratt Burnerd 80mm. My logic behind this (possibly flawed) is that a lot of the smaller parts seem to get swamped by the 125mm one and thus an 80mm will suit my purposes better.

      The 80mm has a bore of 19mm so will pass most things needed to be turned for a Stuart type engine. Other things will be turned in my 4 jaw or on a faceplate, and as I said the 125mm could always be fitted back if needed.

      So is buying new 80mm a good idea or shall I replace it with another 125mm.?

      Cheers, Nick

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      #17459
      Nick_G
      Participant
        @nick_g
        #159311
        Michael Gilligan
        Participant
          @michaelgilligan61133

          Nick,

          Given the requirements that you mention, I agree that a [good quality] small chuck would be nice to work with.

          The price of a good one, in D1-3 fitting might be surprisingly high though.

          MichaelG.

          #159312
          Thor 🇳🇴
          Participant
            @thor

            Hi Nick,

            For my lathe I have several chucks, a 150mm 4-jaw (independent), a 100mm SC 3-jaw and a 80mm SC 3-jaw. For small work I find the 80mm better than the 100mm, so I too would recommend you try to find the funds to buy a good 80mm.

            Thor

            Edited By Thor on 01/08/2014 05:51:06

            #159313
            John C
            Participant
              @johnc47954

              Hi Nick,

              Have you thought of a collet chuck? You should get better repeatability than from a 3-jaw, which will most likely suffer in the region of 3 thou run – out. An ER 25 or 32 collet chuck is available from the usual suppliers. I would get a D1-3 backplate from Roatagrip.

              An example of a collet chuck is here:**LINK**

              A backplate is here:**LINK**

              John

              #159317
              Tomfilery
              Participant
                @tomfilery

                Nick,

                +1 for John's comments above.

                I have an ER32 collet chuck and rarely use anything else these days. Coincidentally, the other chuck I use most often is an 80mm 4 jaw.

                ER32 goes up to 20mm and will close on 2mm. If you do get one, get a proper collet spanner and consider a ballrace nut.

                Regards Tom

                #159318
                Bob Brown 1
                Participant
                  @bobbrown1

                  If you go for a collet chuck I would suggest you opt for an ER40 as it gives you a larger range of sizes from 3mm to 30mm. If working on round bar up to 30mm, I almost always use my ER40 chuck, I also have another ER40 chuck on the milling machine so I only need one set of collets. Although you do not need to buy a set of collets I would suggest you do as sods law says if you don't the one you want you'll not have.

                  They are available here **LINK** amongst others, standard accuracy 15 Micron accuracy up to 10.0mm, 20 Micron accuracy up to 26.0mm and they also do zero Micron accuracy but expensive see http://www.youtube.com/watch?v=nRjlhAllEGk

                  Bob

                   

                   

                  Edited By Bob Brown 1 on 01/08/2014 08:30:42

                  #159322
                  SteveI
                  Participant
                    @stevei

                    Hi,

                    It sounds like you have one of the modern boxfords. The spindle can pass 1". To my mind it seems a shame to use an ER32 chuck rather than an ER40 or 5C solution.

                    The spindle is designed for a 5C collet adapter and drawbar assembly. These can be purchased from boxford or made. The spindle taper is:

                    "No 4 1/2 Taper (ASA. B5. 10-1960). 1 deg 29' 22" ON RAD. (0.624" TAPER PER FOOT ON DIA.) Note inside of spindle nose is a Morse Taper of 4 1/2. "

                    There would be less over hang and you can benefit from the 1" bore in the spindle.

                    I do not wish to re-open the ER versus 5C debate I simply point out a quick search will find plenty threads.

                    Steve

                    #159327
                    Neil Wyatt
                    Moderator
                      @neilwyatt

                      As someone with both ER collets and a big and small 3-jaw, in your position I'd go for the 3-jaw. ER collets are not the best solution for things like holding a casting by a chucking piece or anything else other than round bar. Try holding a flywheel on the inside of its rim using an ER collet… Plus an 80mm chuck will let you hold items up to 80mm which is far more useful for general work like the stuart engines. I'm assuming that the frequency you need round work set concentrically is rare enough for using the 4-jaw to be acceptable.

                      Neil

                      #159330
                      Nick_G
                      Participant
                        @nick_g

                        .

                        Thanks for the replies guys. laugh I will address a few points raised.

                        Yes I know it will not be a cheap option buying a semi finished quality D1-3 backplate. The Bison 100mm one is over £100 then plus the cost of the 80mm Pratt Burnerd will take it into the region of a readily manufactured Pratt 125mm with a D1-3 fitting. – But nothing  of quality is cheap when it comes to engineering it seems. sad

                        Yes I have considered a collet chuck as an option but as Neil says I will get more use from the 80mm scroll I think. So that will go on a future 'wish list'

                        SteveI :- The STS 10-20 Boxfords spindle bore is 38mm / 1 1/2" not 1"

                        Many thanks again for the replies

                         

                        Nick

                         

                        Edited By Nick_G on 01/08/2014 10:44:31

                        #159336
                        SteveI
                        Participant
                          @stevei

                          Hi,

                          Nick – your right of course! For some reason I was sure it was 26mm… I just checked the website and the spec 35mm. Oh well… Sorry for the misinformation. I don't think I have had stock bigger than an inch down the spindle myself.

                          I suppose its simply about the scale of what you do and the run out you want. I found I use collets more and more and the 3 jaw chucks more and more rarely. When I don't use collets most of the time its the 4 jaw. The other nice thing about 5C is the hex and square collets.

                          #159341
                          Nick_G
                          Participant
                            @nick_g

                            .

                            Thanks SteveI you have given me some good information.

                            I was wondering what the headstock taper was.?

                            Regards, Nick

                            #159343
                            Bazyle
                            Participant
                              @bazyle

                              As you get older smaller and lighter become desirable attributes. Consider your other equipment eg rotary table and dividing head and what you make and perhaps a small screwed chuck on an arbor with adaptors for the other tools would be better for 80% of your actual jobs. This is the route I am going down at the moment.

                              #159347
                              Nick_G
                              Participant
                                @nick_g
                                Posted by Bazyle on 01/08/2014 12:34:58:

                                As you get older smaller and lighter become desirable attributes.

                                I am only 52.!!!!! ………….. That's classed as a mere 'wippersnapper' in the world of model engineering. cheeky

                                Ain't it.????????? indecisionindecision

                                Nick winkwinkwink

                                #159349
                                SteveI
                                Participant
                                  @stevei

                                  headstock taper is 4 1/2 morse. The specs as per my post. I don't know if this is a common choice but its basically big enough to fit 5C collets down it (with an adapter bush) and a MT3 reducing bush for between centers work.

                                  #159350
                                  John C
                                  Participant
                                    @johnc47954

                                    The STS 10 – 20 headstock taper is a unique Boxford one! You can get an adapter to take 3MT but sit down before you check the price! I did make my own adapter to take 4c Collets with a drawbar.

                                    John

                                    #159352
                                    SteveI
                                    Participant
                                      @stevei

                                      google tells me that a few other lathes have used the 4 1/2 morse headstock taper, but it does not appear to be overly common. Over in the USA you can buy the reducing bush to MT3 from ebay.com amongst over suppliers.

                                      John – was there a specific reason you went with 4C instead of 5C?

                                      #159353
                                      John C
                                      Participant
                                        @johnc47954

                                        Steve – I happened to have a set of 4c collets!! I have a 5c chuck and collet set which I use far more than the 4c. M

                                        Making the headstock bush was more of an exercise really.

                                        John

                                        Edited By John Corden on 01/08/2014 14:12:11

                                        #159390
                                        Michael Gilligan
                                        Participant
                                          @michaelgilligan61133

                                          Nick,

                                          I thought you were set on a 3-Jaw, but if you are interested in collets …

                                          The Burnered MultiSize is a lovely system, especially in D1-3 fitting.

                                          Get a set and you could always mount 3-Jaw and 4-Jaw chucks on spigots if you wanted.

                                          MichaelG.

                                          #159423
                                          Bazyle
                                          Participant
                                            @bazyle

                                            Collets and chucks aren't alternatives, a youngster like Nick will probably get both in due course. Also there are lots of collet fixtures that mount forward of the nose so spindle taper can be bypassed.

                                            #159432
                                            Michael Gilligan
                                            Participant
                                              @michaelgilligan61133
                                              Posted by Bazyle on 02/08/2014 00:15:07:

                                              Collets and chucks aren't alternatives, a youngster like Nick will probably get both in due course. Also there are lots of collet fixtures that mount forward of the nose so spindle taper can be bypassed.

                                              .

                                              Bazyle,

                                              I didn't mean to imply that they were alternatives … it's simply that Nick is facing a paricular purchasing decision at this time … and John had questioned the practicality of fitting a small chuck to the D1-3.

                                              The possibility of collets having already been raised … I would personally prefer to buy the the MultiSize collet chuck first; mounting other [small] workholding devices on spigots that fit a [large] collet, as-and-when appropriate.

                                              MichaelG.

                                              #159434
                                              Nick_G
                                              Participant
                                                @nick_g
                                                Posted by Michael Gilligan on 01/08/2014 18:42:22:

                                                The Burnered MultiSize is a lovely system, especially in D1-3 fitting.

                                                MichaelG.

                                                I would imagine it is. laugh But I imagine said system with it being Bernerd is a 'lovely' handsome price also.! I would probably have to sell my playtime motorbike to fund one. lol

                                                Yes John, I think the smallest size possible for a D1-3 backplate is 100mm or the mounting spigots would end up in 'mid-air'. I don't have a problem with 10mm around the back of the chuck protruding so long as it's finished smooth and rounded edges to prevent my knuckles becoming 'customised' wink

                                                Cheers all, Nick

                                                #159435
                                                Michael Gilligan
                                                Participant
                                                  @michaelgilligan61133
                                                  Posted by Nick_G on 02/08/2014 08:34:10:
                                                  I would imagine it is. laugh But I imagine said system with it being Bernerd is a 'lovely' handsome price also.!

                                                  .

                                                  Regrettably true, at list prices … but they do come up seconhand, and they were built to last.

                                                  MichaelG.

                                                  #159442
                                                  Neil Wyatt
                                                  Moderator
                                                    @neilwyatt

                                                    > they were built to last.

                                                    I have often wondered about the durability of the rubber inserts. How do they stand up over the years?

                                                    Neil

                                                    #159449
                                                    Michael Gilligan
                                                    Participant
                                                      @michaelgilligan61133
                                                      Posted by Neil Wyatt on 02/08/2014 10:23:00:

                                                      > they were built to last.

                                                      I have often wondered about the durability of the rubber inserts. How do they stand up over the years?

                                                      Neil

                                                      ???

                                                      What rubber inserts, Neil?

                                                      Burnerd MultiSize is not to be confused with RubberFlex.

                                                      MichaelG.

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