Thickness Sander

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Thickness Sander

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  • #153528
    Stevo
    Participant
      @stevo

      Hi All,

      Not sure if this is the right place to post this but I'll give it a go.

      I do a lot of work in Balsa, Spruce and Cyparis, occaisionally ash too.

      I needed to sand them accurately to a thickness, and later make a jig so I can make taper sections.

      So what follows is a collection of 12mm birch ply, 8mm stainless threaded rod, a 1/4HP motor (thanks Maurice!) belts, toothed pullies and so on.

      Here goes!

       

      drumsander 3.jpg

      12mm ply discs cut and sanded approximately round:-

      drumsander 1.jpg

      Shaft bearings:-

      drumsander 4.jpg

      All clamped up!

      drumsander 5.jpg

      Main box, lacquered:-

      drumsander 6.jpg

      drumsander 7.jpg

      Turning the drum round: –

      drumsander 10.jpg

      Machining up some brass bushes: –

      drumsander 13.jpg

      Table pivots, fully adjustable:-

      drumsander 15.jpg

      This shot is sideways, but shows the main leadscrew of 8mm stainless, tothed pully and brass bush, soldered to a strip of 3mm mild steel. There are locknuts either end, adjustable for backlash, of which there isn't any !

      drumsander 19.jpg

      The threaded rod on the right is turns via a handwheel. A toothed belt arrangement turns the rod on the left and the table rises and falls uniformly. All rods are 8mm ball raced:-

      drumsander 21.jpg

      Here's the test pass…baby's bum smooth! The top does have a dust extraction point, too.

      drumsander 16.jpg

      One thing – I've wound the sanding strip (25mm wide) on and secured it either end via screws – not ideal – anyone have any recommendations?

      Thanks wink

      Steve

      Edited By Stevo on 25/05/2014 18:23:39

      Edited By Stevo on 25/05/2014 18:27:01

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      #17397
      Stevo
      Participant
        @stevo
        #153529
        Bob Brown 1
        Participant
          @bobbrown1

          Steve,

          How about using hook and loop sanding rolls? you just need to glue the hook part to the drum.

          Bob

          #153530
          Stevo
          Participant
            @stevo

            Thanks, Bob,

            I did think of that, but can't think for the life of me why I didn't pursue it…

            #153533
            Neil Wyatt
            Moderator
              @neilwyatt

              A surface grinder for balsa wood!

              Luvit!

              Neil

              #153541
              Bob Brown 1
              Participant
                @bobbrown1

                Another option may be to cut a groove, deep enough to recess a strip to clamp the sanding roll.

                #153550
                Stevo
                Participant
                  @stevo

                  Surface grinder for balsa..

                  now that did make laugh!!!

                  #153554
                  Simon Collier
                  Participant
                    @simoncollier74340

                    I made a thickness sander in this way some years back for thicknessing guitar backs, tops and sides. The drum is about 2' wide, 6" diameter. I fasten the sanding roll at each end with strapping tape, which was never really satisfactory but I got the jobs done.

                    #153555
                    Jeff Dayman
                    Participant
                      @jeffdayman43397

                      Nice job Stevo, well done. JD

                      #153572
                      Stevo
                      Participant
                        @stevo

                        Thanks all…

                        Simon.. did you live somewhere near the south coast?

                        When I was a luthier I remember visiting someone near Hastings who built thier own drumsander for guitar fronts, backs and sides!!

                        #153575
                        Simon Collier
                        Participant
                          @simoncollier74340

                          Just slightly off target Stevo; I live in Sydney. The plan for the drum sander was on the internet, I seem to remember, so no doubt a few luthiers made them. It is a scary and dangerous thing to operate, pushing the work against the feed of the drum, driven by a 2 h.p. motor, but surprisingly accurate. Any OH&S type who saw it in operation would have a stroke on the spot.

                          #153586
                          Stevo
                          Participant
                            @stevo

                            Well I wasn't that far out was I? My daughter's backpacking round Australia in October – I'll get her to pop in! laugh

                            "Any OH&S type who saw it in operation would have a stroke on the spot."

                            Indeed… Don't invite them to my house…Dust extraction mandatory…

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