Carbide and small milling machines…….

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Carbide and small milling machines…….

Home Forums Workshop Tools and Tooling Carbide and small milling machines…….

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  • #17338
    Rik Shaw
    Participant
      @rikshaw
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      #146968
      Rik Shaw
      Participant
        @rikshaw

        I used to be able to get my HSS milling cutters sharpened quite cheaply but things have changed. My local cutter grinding service are now asking £15 to touch up a 3/4" end mill which I am not prepared to pay so it looks like I will have to go down the carbide route. Before I do though may I pick a brain or two?

        My WARCO WM16 is quite a titch so would using an indexable end mill – say 16mm diameter on MS – be putting to much of a strain on the machine?

        One more question, have you used a carbide rippa to rough out on a machine this small? Again, around 16mm diameter and cutting MS.

        Rik

        #146974
        Thor 🇳🇴
        Participant
          @thor

          Hi Rik,

          I made my own carbide tipped cutter (single tooth), se here. I have used it on a Sieg X2 Mini Mill on steel. The cutter has worked well for several years, especially when encountering material with hard spots.

          Thor

          #146982
          Mark C
          Participant
            @markc

            Rik, i have just made the transition into solid carbide tooling – had a quick look at your machine spec and it says 1 hp 16 mm capacity. You should find a 16 mm ripper works wonders, I did and I am a confirmed HSS cutter mutilator! I would swear HSS simply goes blunt the second I get hold of it (seems to happen even before I put it in the machine???).

            I have been using the 20 mm ripper out of a set from Cromwell and have produced a bucket full of swarf without it showing any visible sign of use. I also use the tipped "shell" cutters now and these are also very effective – I have a 20 mm and 40 mm cutter and the 40 mm will plough a slot 3 mm deep at near full tilt (2500 rpm) . The only thing that happens is the motor gets annoyed and starts to slow down if I get too much feed on. The tips are the ubiquitous APKT1003 inserts and fair very well under abuse.

            My machines are a little larger than the Warco – Elliot Omnimil's – but you should be fine flat out at 16 mm.

            Mark

            #146984
            Keith Long
            Participant
              @keithlong89920

              Rik

              Might be worth you having a word with the chap who advertises on Homeworkshop.org. His prices for cutter grinding a very much less than your local service.

              Others on here may be in a position to comment first hand on his work and service, but I've read good reports.

              Keith

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