Metalworking Fluids – Updated information

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Metalworking Fluids – Updated information

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Viewing 19 posts - 1 through 19 (of 19 total)
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  • #140890
    Jerry Wray
    Participant
      @jerrywray14030

      The UK HSE has just published revised guidance on Metalworking Fluids. The items give some illustrations of what has occurred in industrial practice. You might find it interesting.

      .**LINK**

      I am aware that many people will say that this does not concern the model engineer, but the small scale and intermittent use that often occurs can of itself lead to similar problems.

      I am not for a moment suggesting that we should all rush out to our workshops and implement drastic control measures but we should all be aware of the indications of potential problems which might occur.

      JerryNotts

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      #17272
      Jerry Wray
      Participant
        @jerrywray14030

        New Guidance published folowing massive exposure problems.

        #140896
        Michael Gilligan
        Participant
          @michaelgilligan61133

          Thanks Jerry

          It's always useful to have expert guidance to hand

          [whether or not we choose to follow it in particular circumstances]

          MichaelG.

          #140902
          John Stevenson 1
          Participant
            @johnstevenson1

            A quick read through and a lot of these problems are related to older types of cutting fluids labelled as crudes.

            It does go as far as to say modern neat oils do not pose this threat.

            #140914
            Bazyle
            Participant
              @bazyle

              Where I started work the washroom next to the workshop had a big sign "Cutting oil is a scrotal carcinogen. Wash you hands before and after."

              #140945
              jason udall
              Participant
                @jasonudall57142

                Bazyle..

                .and that was in the ladies

                #140951
                Mike Poole
                Participant
                  @mikepoole82104

                  Two images stick in my mind from the induction at the start of my apprenticeship in 1972. The first was dermatitis in the gentlemens area due to keeping oil soaked wipers in your overall pocket, and the second was a picture of a finger complete with tendons ripped out of the forearm laid on a drilling machine table, a dire warning of the danger of wearing gloves while operating a drilling machine. An effective shock tactic as I have avoided dermatitis and still have all my fingers.

                  Mike

                  #140953
                  Sub Mandrel
                  Participant
                    @submandrel

                    > scrotal carcinogen

                    I'll add that to my list of Shakespearian insults.

                    Neil

                    #140961
                    stevetee
                    Participant
                      @stevetee

                      When I worked in engineering we used a lot of soluble oil in water coolant, mystic was it's official title, if I remember. It used to splash about all over the place and the odd drop would get in your eye. I used to frequently suffer from conjuctivitis during this time, I've very rarely had it since I left industry. So I'm pretty sure it is a good vector for bacteria.

                      #145881
                      robjon44
                      Participant
                        @robjon44

                        Please sir, when I started my apprenticeship in 1960 & for a long time afterwards Jeyes Fluid was used as biocide in the coolant, you would have been hard pressed to decide whether a coolant splash or a poke in the eye with a sharp stick was the more painful, happy days

                        Bob H

                        #145888
                        Muzzer
                        Participant
                          @muzzer

                          It does go as far as to say modern neat oils do not pose this threat.

                          Hi John

                          As a power user, what neat oils have you found to be best? Obviously if you avoid mixing with water, the bacteria can't feed and thrive but I've little experience beyond water soluble suds and WD40. Perhaps I should think about changing – and neat oils probably cut better?

                          Thx

                          Merry

                          #145893
                          John Stevenson 1
                          Participant
                            @johnstevenson1

                            Don't know about best, not really done any test but I'll look on the tins tomorrow and see what it is.

                            Really scored a few years ago when the scrap man dropped a hint that he collected coolant from a company in Derby that had only been used once, then he went and died.

                            I called round and this company sold real high end production machines. A customer would ask them "Can you make this widget at the rate of 100 per minute and if you can we will buy the machines, Machines cost about 200 thou each.

                            So they would tool up a brand new machine, fill it up wth coolant, anything from 20 gallons to 70 gallons depending on size, demo it to the customer and he'd buy it.

                            They then drained the machine, packed it up and shipped it out.

                            The coolant was disposed of. I asked why they could not put it in the next machine and they said it may be contaminated.

                            So I used to go and collect these drums and sell them on, no shortage of people wanting 2 day old cutting oil.

                            Unfortunately I'm on my last 45 gallon drum at the moment and can't get any more.

                            Nice thing about neat il is although it's expensive it doesn't evaporate and no need to wipe down or clean up.

                            In fact if you know you are leaving the machine for any length of time just start the pump and wash the whole of the machine, never go rusty or have to worry about cleaning under slides.

                            #145908
                            Thor 🇳🇴
                            Participant
                              @thor

                              Jerry,

                              thanks for the link, useful advice.

                              Thor

                              #145918
                              Jerry Wray
                              Participant
                                @jerrywray14030

                                Let me first of all say that John and I sing from the same song sheet about neat oils., I use ILOCUT from Castrol. I buy a small 20 litre keg from an industrial supplier.

                                Just to give you a feel for the background to the HSE advice and to save everyone having to read the papers on their website, some 10 years ago there was a serious outbreak of problems at a very large water mix coolant (suds) user in the Midlands. The HSE looked long and hard at that site but it closed before any of the work at the HSE Lab. could be implemented. Around that time I was working for a company undergoing expansion to even larger capacity machines.

                                The metalworking fluids used in industry serve not only to lubricate but also to cool the tool so the ability of water to carry away enormous amounts of heat is important. Using neat oils in production is not really on as the higher fluid viscosities require much more powerful pumps to supply flooding quantities. The water mix fluids are used at 60cP or thereabouts, whereas neat oils are around 25cSt.

                                The machines were able to cope with aerospace quality and had coolant capacities around 20-50 tonnes (20,000 – 50,000 litres per machine. Even on the smaller existing machines the smell in the shop was disgusting, using a conventional coolant additive.

                                I committed to improving the hygiene for the operators and took on a full scale evaluation both of suitable coolants and skin protection. .An additional problem occurred on some of the alloys being machined, staining, which while not a functional problem was definitely not a good advertisement for our work. After about 3 years of fairly intensive work I was able to adopt a system using a particular product which overcame all the difficulties which had become apparent. Although expensive in first cost of the coolant it could be used at lower addition levels and careful control of concentration ~5% on the gauge was worthwhile. A lesson I re-learned was that the cheapest coolants were false economy, especially where the resultant outcome is important.

                                As the use of any type of glove is not a good idea around rotating machinery a suitable protective cream and effective hand cleanser formed part of the work.

                                For what it's worth I shall stick to my Ilocut, even though it's a lot more expensive.

                                Jerry

                                #145950
                                Steamer1915
                                Participant
                                  @steamer1915

                                  Hello Jerry,

                                  I use Ilocut 486 and find it good for steel and aluminium. Yes, it is comparatively expensive, but as JS has alluded to above, there are no evaporation issues and it is a good rust inhibitor.

                                  Best regards,

                                  Steve.

                                  #145953
                                  robjon44
                                  Participant
                                    @robjon44

                                    Hi,another two pennorth on coolant matters, in the very large machine shop where I cut my turning teeth, all of the capstan,turret,centre,copying,automatic & vertical boring lathes, plus milling & grinding used soluble oil ( mystic ), this was dispensed through a network of pipes from a large central mixing tank so at least you could be sure that it started life at the correct mix, two things, personal hygiene,do not bathe in the damned stuff, also we used to remove rear toolposts or toolblocks on autos, clean underneath & liberally adorn the cross slides with Vaseline which kept the staining issues under control. As I never had dermatitis in almost 54 years I guess I must have washed once in a while. All gear cutting was done under flood cooling with heavy duty sulphurised oils which were a bit ferocious, it was mandatory that we each kept a Fairy Liquid bottle of this to use when screwcutting, very effective & you could see through it, bonus! In my twilight years I have obtained good results in my own workshop,where just a little lubrication of the cutting tool is required using chainsaw oil this is thyxotropic so it stays where you put it & also reverts to its original viscosity when not under pressure,I read about it on here. There were also 4 small mechanical automatic that ran on neat oil, the smoke generated had to be extracted through a large industrial version of a cooker hood, the machines certainly never went rusty, & one of them, a Herbert inch & a quarter bar auto ran for 41 years with little or no maintenance, so a lot be said for neat oils, I will say though that with a lot of model engineers lathes are plain bearing, & in those far off days I actually saw them immersing brass & copper coins in the oils for a week to see if they had any adverse effect. And now if I am not straying to far off topic, a cautionary tale, illustrating how things were before the politically correct fairies took over the world. I worked on a section of about 20 Herbert #7 turret lathes when I was about 18, at tea breaks we sat on benches crafted from planks laid across small upright oil drums, on this section worked a man whose personal hygiene left a great deal to be desired, we are talking gross! he rode to work on an ancient motor bike wearing wellingtons which he put under the bench we sat on & the smell was horrendous! I overheard a conversation between the chargehand setter & a nearby scallywag to the effect that something needed to be done about the offending footwear, every word punctuated by a stream of the most creative obscenities my young ears had ever heard. Shortly thereafter I saw said rascal fetch a tin of Jeyes Fluid from the cupboard & fill the boots half full with it. When the hooter went at dinner time, a small group of innocent bystanders saw one of the offending feet rammed into a wellie with considerable force, the nasty fluid had dissolved the rubber from the inside, the top half slid up his leg to above the knee amid a tidal wave of Jeyes. After dinner all hell broke loose & we got a visit from the Superintendent of the shop but apparently nobody had seen what happened as because it was such a nice day we went for a stroll down to the river to watch the fish. I really thought the super might have fit as he snarled at the culprit whom I was standing next to "I know it was you, you ****####££$$%". Still it wasnt all bad news, the hygiene related matter was resolved.

                                    #145963
                                    Gordon W
                                    Participant
                                      @gordonw

                                      When I started in the M/C shop every working man was at risk from all sorts of nasty things, but we were never told. Same clothes all week, soaked in oil,cutting fluid etc. I've seen men shoveling asbestos in the open air. The only hand washing was the suds in the machine. Only when a German exchange student came over and stayed in the same digs as me did we start to realise how far behind we were. The German boy was horrified, he had clean overalls every day, carried his working clothes in a special little case. But luckily no harm was done, to me at any rate. I still worry about the kids that lived near the asbestos yard.

                                      #145964
                                      S Deakin
                                      Participant
                                        @sdeakin73134

                                        I have been impressed with Morris Oils neat cutting oil. The big advantage's are, it does not degrade (like soluble does) it lubricates the machine bedways, it does not itch my skin, it works with all common materials including copper.

                                        On first using it I did notice that it dissolves all the muck and grime in tanks and tube work.

                                        If you just want to try it without committing to a large drum of the stuff, it's available in smaller quantities.

                                        #145994
                                        Ian Welford
                                        Participant
                                          @ianwelford58739

                                          I too can recommend Morris Oils cutting oil. I diluted mine 50:50 with parafin ( hopefully to cool thing better) and it works a treat.

                                          Mind you latex gloves give up fairly quickly ! Vinyl ones last ok though.

                                          Smith and Allen at Darlington are very helpful and supply it at a fair price. No connection just a happy customer.smiley

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