Posted by Mike Hurley on 19/12/2021 10:56:53:
I obtained a couple of these non-ferrous inserts a while back and was initially pleased, but then had an iffy finish on a couple of jobs in Aluminium. On close inspection, i could make out a tiny peak of alloy built up on the cutting tip which was quite a job to chip off. Once cleaned, worked fine until the next time it happened again some time after.
I can't say what grade alloy was in use as I just have a general stock that was bought at shows etc, generally was cutting at high speed, so a bit bemused at the cause of the problem. Any ideas on the reason behind this anyone? Think I purchased them from a normal on line tool dealer I use regularly.and don't remember them being cheap & cheerful!
regards. Mike
Happens to all types of cutter. The insert is innocent!
Aluminium is prone to weld itself to the cutting edge because it's relatively soft and has a low-melting point (660°C). Once the cutting edge is covered by a thin layer of Aluminium, it's blunt, so much more heat is generated as the Aluminium is scooped off making it even more likely to stick. Once started, quickly gets much worse.
Easy answer is some light-oil lubricant – paraffin, WD-40, or thread-cutting fluid. Sharp uncoated cutters help too. Also, being aware it happens.
Usually Aluminium can be scraped off the cutter with no bother. If it's stuck hard, leave the cutter immersed in some Caustic Soda or Washing Soda solution, and the Aluminium will dissolve slowly. Caustic Soda is quick but a bit nasty to handle, Washing Soda is safer but takes longer.
Dave