Posted by Journeyman on 28/03/2021 17:12:37:
I'd use a small end mill or slot drill to cut a slot a little deeper than the required V and then run the chamfer tool along the same path to chamfer both edges at once. Ends up with a groove the shape of the V blocks in the image above.
Didn't bother with soft jaw covers for my vice, simply replaced the hard steel jaws with aluminium section, Holds just as well and no marks from the hard serrated jaws.
Old jaws on the vice slide and the now somewhat battered aluminium ones fitted, easy to make and replace on my 4" Record bench vice.
John
Edit: Add a bit
Edited By Journeyman on 28/03/2021 17:25:16
Went for your ideas in the end (not sure what to do with the plain magnetic ones that are now half finished!). Two advantages – they can't fall off at an inconvenient time, and also you can grip very small things right at the top edge without them pivoting themselves off the jaws. I had to make the countersinks bigger, and turn down the bolts to make sure they wouldn't touch any small diameter bar sitting within the centering grooves. Ideally they'd be aluminium screws I guess:
Also gave it a blow over with blue paint while I was at it.
Cheers.