Beginners question (sorry) – why I am breaking my small centre drills?

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Beginners question (sorry) – why I am breaking my small centre drills?

Home Forums Workshop Techniques Beginners question (sorry) – why I am breaking my small centre drills?

  • This topic has 22 replies, 15 voices, and was last updated 25 May 2019 at 12:56 by Michael Gilligan.
Viewing 23 posts - 1 through 23 (of 23 total)
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  • #410613
    Nigel Watts
    Participant
      @nigelwatts49512

      I am currently turning down some 3/16" silver steel rod to make some clock arbors onto which I will eventually mill some integral pinions. I need to support the ends with a centre but have succeeded in breaking off both ends of my smallest centre drill. What am I doing wrong? The larger centre drills seem to cut perfectly well. Is my speed too slow perhaps? Should I be using cutting fluid? Luckily I have allowed enough spare length and was able to extract the tips by shortening the rod a little.

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      #16089
      Nigel Watts
      Participant
        @nigelwatts49512
        #410614
        Alain Foote
        Participant
          @alainfoote90915

          Almost certainly too slow a speed, also silver steel can be a bit of a pain to machine so cutting oil would help too, also need to make sure you are not applying too much force with tailstock.

          Edited By Alain Foote on 23/05/2019 17:41:04

          #410615
          Phil H1
          Participant
            @philh196021

            Nigel,

            A couple of possibilities;

            The end of a new piece of silver steel is often hard and either needs to be heated and slowly cooled or the first 10mm cut off with a hacksaw before machining. You might already know that because you say that your larger centre drills are fine?

            I once bought a couple of duff small centre drills that wouldn't cut – so are yours ok? You could check by using one on something like aluminium or brass – just to check it cuts ok.

            Yep, very often, small centre drills are run too slow and they struggle – so you could as you suggest look at the speed. Lubrication helps but a quick dip with a centre drill shouldn't need that much – i.e., a quick squirt of oil of coolant if you have it.

            Phil H

            #410617
            Nigel Watts
            Participant
              @nigelwatts49512

              Thanks for your quick response! A couple more bits are on order – decent HSS ones this time I hope. The last was was part of a cheap job lot.

              #410618
              SillyOldDuffer
              Moderator
                @sillyoldduffer

                A few more possibilities:

                • Small centre drills are rather weak and you're heavy handed. (I break them fairly often.)
                • The centre drill is too cheap…
                • The tailstock is off-centre. Drilling off centre causing it to bore, cutting on one side rather than drilling. Usually fairly obvious when the tip first makes contact, but the other give away is the drill cutting an over-sized hole.
                • It's one of those days. (I bored a cylinder exactly 0.1mm too big this afternoon.)

                Dave

                #410619
                Mike Poole
                Participant
                  @mikepoole82104

                  Check the tailstock is accurately aligned, if it is slightly out it will try to bend the centre, large ones will plough their own furrow but small ones snap easily.

                  Mike

                  #410621
                  Chris Evans 6
                  Participant
                    @chrisevans6

                    One of the first things I was shown when I started my toolmaker apprenticeship was how to shorten the end of a centre drill. The old hands would not use one straight out of the box. I still do it to this day 56 years later on all sizes up to BS4. Try it, only a small amount is needed to miss the end of the centre,

                    #410626
                    HOWARDT
                    Participant
                      @howardt

                      Check that the tailstock spindle doesn’t move around, any free play will try to bend the centre drill off centre. Slightly clamp the spindle to stiffen things up. Use a collet chuck rather than a drill chuck to try to get better true position.

                      #410648
                      Derek Johnson
                      Participant
                        @derekjohnson58813

                        Nigel

                        How about a different approach.

                        • Turn a 60 degree male centre on the end of the silversteel.
                        • Grip a piece of brass in your lathe tailstock drill chuck.
                        • Centre drill the brass using the lathe headstock chuck.
                        • Blob of grease in the brass centre hole before turning the pinion.

                        Keep checking the loading of this bearing arrgt as the silver steel will expand as it heats up.

                        Hope this helps

                        Regards

                        Derek

                        #410651
                        Michael Gilligan
                        Participant
                          @michaelgilligan61133

                          Nigel

                          As no one else seems to have mentioned it … The preferred 'horological' approach is to catch the centre with a graver. By all means [assuming that your tailstock is aligned] proceed thereafter with a centre-drill, but it's best to start the job with the graver.

                          MichaelG.

                          .

                          Demonstrated at about 1:33 in this video:

                          https://m.youtube.com/watch?v=4jTKNLjLrNM

                          [ a good steel graver should suffice ]

                          Edited By Michael Gilligan on 23/05/2019 21:05:35

                          #410654
                          Mick Burmeister
                          Participant
                            @mickburmeister72172

                            I've found some generic centre drills have overlong and fragile pilots. If you're cute with a bench grinder or patient with a hand stone you can reduce the length, as said above. When I tried paying a bit more for a good brand, I got shorter, more robust pilots that worked better. I still use the cheap ones as well, but don't put hard pressure on them in strong materials.

                            #410655
                            Mick Burmeister
                            Participant
                              @mickburmeister72172

                              I've found some generic centre drills have overlong and fragile pilots. If you're cute with a bench grinder or patient with a hand stone you can reduce the length, as said above. When I tried paying a bit more for a good brand, I got shorter, more robust pilots that worked better. I still use the cheap ones as well, but don't put hard pressure on them in strong materials.

                              #410656
                              Emgee
                              Participant
                                @emgee

                                Nigel

                                Any kind of pip after facing will push a small centre drill off centre and snap the pilot.

                                Emgee

                                #410733
                                Nigel Watts
                                Participant
                                  @nigelwatts49512

                                  Lots of great ideas and tips – thank you!

                                  Two good quality centre drills arrived in the post this morning. I set up my silver steel rod using a belt and braces approach (collet in the headstock and fixed steady), spent more time than usual checking everything was nicely lined up and tools were at the correct height, increased the speed, applied plenty of lubrication and took things gently. Initially I thought I had had another breakage but it was just the swarf coming off. Hole was successfully drilled.

                                  I think having a pip on the end might have contributed to one of my earlier breakages. I want to learn how to use a graver so I intend to do some practice.

                                  #410765
                                  Michael Gilligan
                                  Participant
                                    @michaelgilligan61133

                                    Good result, Nigel yes

                                    MichaelG.

                                    #410826
                                    Neil Wyatt
                                    Moderator
                                      @neilwyatt

                                      As has been mentioned before, centre drills are for drilling centres for centres (I.e. holes with an oil reservoir for lathe centres to run in).

                                      Spot drills that are short, stiff and pointy do the job better. I have half a dozen and have never broken one.

                                      Neil

                                      #410841
                                      JasonB
                                      Moderator
                                        @jasonb

                                        There is no need to use a fixed steady to drill a long protruding shaft. Hold in the collet with a minimum amount sticking out, face and then drill. You can then pull out what length you need and bring up the tailstock.

                                        Neil's comment about spot drills doing a better job should say at making a dimple to start a drill, you could think he is saying they do a better job at producing a recess for a ctr.

                                        #410847
                                        Nigel Watts
                                        Participant
                                          @nigelwatts49512

                                          The problem with the last piece I needed to centre the end on was that I had already part turned it down to a small diameter, but because I couldn't get close enough to the end because my tool was too large I cut the end of with a saw without thinking ahead that it would need re-centring if I wanted to turn it some more. Back in the lathe the piece was now sticking out too far because of the step I had machined on, at a diameter for which I had no collet. It was at this point the fixed stead was brought into action.

                                          My mistake, I now realise, was not solving the problem of how to turn up to the tailstock centre (for which your reply on this has been most helpful, thank you).

                                          #410863
                                          Martin Johnson 1
                                          Participant
                                            @martinjohnson1

                                            I am glad others have noticed that some of the "Colonial" centre drills are dire. If you put a colonial against a good brand, the differences are striking. Buy cheap and buy twice!

                                            Martin

                                            #410869
                                            JasonB
                                            Moderator
                                              @jasonb

                                              When I manage to break or wear out the colonial BS-0 one that I have been using for the last 4-5 years I'll bear that in mindsmiley

                                              #410892
                                              Ian S C
                                              Participant
                                                @iansc

                                                I have not read all the posts, and someone may have mentioned this, is the end that you are drilling flat ie notit in the middle, with a small Slocombe bit even an almost invisible bump can push the tip sideways and break it. After you break the tip, DON,T throw it away, it's good HSS, makes good cutting tool for boring bars .

                                                Ian S C

                                                Edited By Ian S C on 25/05/2019 12:35:44

                                                #410900
                                                Michael Gilligan
                                                Participant
                                                  @michaelgilligan61133
                                                  Posted by Ian S C on 25/05/2019 12:29:06:

                                                  … with a small Slocombe bit even an almost invisible bump can push the tip sideways and break it.

                                                  .

                                                  Hence the horological preference for 'catching' the true centre of rotation with the graver.

                                                  MichaelG.

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