Lathe screwcutting

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Lathe screwcutting

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Viewing 25 posts - 1 through 25 (of 69 total)
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  • #398818
    Plasma
    Participant
      @plasma

      Hi all,

      I'm trying my hand at screwcutting in the lathe.

      I've managed to set the metric pitch right and using an inverted tool in the front tool post with the lathe running in reverse I can cut a right hand thread away from the headstock.

      I just seem to get quite ragged results, torn thread from or what look like multiple starts.

      Any advice gratefully received. I've watched loads of videos but they don't seem to help.

      I've tried infeed with the cross slide and with the compound slide set at 30 degrees but no big difference.

      I need to cut some larger threads than available with taps and dies so i have to crack this.

      Regards

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      #16068
      Plasma
      Participant
        @plasma
        #398824
        John Rudd
        Participant
          @johnrudd16576

          I'm no expert at screwcutting, but I would leave the tool as normal rather than invert it, run the lathe in the conventional manner and cut to a relief at the end of the thread……back to basics as they say…Set the tool at right angles to the work, with the compound slideoffset to 30 deg if its metric, adjust DoC with compound and back tool out using crossfeed..

          So,

          Rather than blame your technique, what material are you practising on?

          Are you threading using an imperial or metric lathe, is the leadscrew engaged all the time or are you disengaging it? Using a thread dial indicator? ( I cant remember if the leadscrew remains engaged for m or imp….) Tool on centre height?

           

          Edited By John Rudd on 05/03/2019 16:49:10

          #398830
          john fletcher 1
          Participant
            @johnfletcher1

            I'm no expert here. When I'm cutting a metric thread I put on some feed on the top slide, zero the dial, cut the thread,. stop the lathe after cutting the thread. Next wind out the top slide and reverse the lathe manually LEAVE the lead screw engaged. .Apply some more feed and do the same again, several times. John

            #398836
            JasonB
            Moderator
              @jasonb

              two thoughts

              1. If it's an imperial lathe and you are cutting metric threads don't disengage the nuts.

              2. Make sure you have the topslide at 30 deg (or 29.5) to the face of the lathe not the central axis

              Edited By JasonB on 05/03/2019 17:34:46

              #398837
              John Reese
              Participant
                @johnreese12848

                Jason B is correct about not disengaging the half nuts when cutting metric threads with an Imperial leadscrew. The same applies to cutting Imperial threads with a metric leadscrew.

                When cutting threads with the spindle in reverse the topslide needs to be angled opposite to what is used when cutting with the spindle going forward. The topslide should be parallel with the trailing flank of the tool, less 1/2* or so.

                If cutting metric threads with a metric leadscrew or Imperial threads with an Imperial leadscrew it is possible to disengage the half nuts. There are rules for which line or number on the threading dial where the half nuts can be engaged. Instead of looking them up or remembering them I choose to always engage the half nuts at the same number on the threading dial.

                John

                #398841
                SillyOldDuffer
                Moderator
                  @sillyoldduffer

                  Posted by Plasma on 05/03/2019 16:31:19:

                  I just seem to get quite … what look like multiple starts.

                  Sounds like the thread dial is being misread, or it needs a different pitch wheel to be fitted. (Not all lathes support this.)

                  Thread dials work best on imperial lathes doing turns per inch. Metric threads are based on pitch, which isn't quite so user friendly.

                  On an imperial lathe doing metric the thread dial is meaningless, so always maintain thread/cutter alignment by keeping the leadscrew engaged at all times.

                  On a metric lathe, the thread-dial instructions need careful study and the dial may not cope with all pitches. Missing pitches are made by leaving the leadscrew permanently engaged. This is the general method that always works.

                  On a metric lathe the pitch wheel under the thread-dial engages with the leadscrew to show alignment as on an imperial lathe. Unfortunately some pitches need a different dial to leadscrew ratio, which may not be available. The thread dial on my metric WM280 has only one pitch wheel, and its thread dial can't be used to make some common threads, boo hoo. From memory my metric mini-lathe had 3 pitch wheels and did more pitches. Provided you remembered to set it up right…

                  Usually I'll tell anyone not already dead from boredom that metric is immeasurably better than imperial. Cutting metric pitch threads on a metric lathe is so awkward it must be the kludge that proves the rule.

                  Dave

                  #398843
                  Former Member
                  Participant
                    @formermember32069

                    [This posting has been removed]

                    #398852
                    Anonymous

                      Torn threads and multiple starts are probably caused by different issues. First we need to sort out the multiple starts. More information is needed:

                      What is the OD and pitch of the metric thread to be cut?

                      What lathe is being used, and is it imperial or metric?

                      Can it cut the required pitch?

                      If it can, be aware that higher spec lathes have multiple gears on the thread dial indicator – you need to use the correct gear for the required pitch

                      Note to SoD – hooray for imperial and tpi smile

                      For the torn threads, again more information is needed:

                      Is the tool HSS or carbide threading insert?

                      If an insert where did it come from? Hint: bang good is the wrong answer.

                      What is the material, and where did it come from, ie, known specification or gawdonlynose scrap?

                      A picture of the setup would be helpful.

                      Andrew

                      #398926
                      Plasma
                      Participant
                        @plasma

                        I knew my post lacked enough detail to cover all the bases as regards screw cutting.

                        I'm trying to thread free cutting steel but have tried brass with better results.

                        The reasoning behind the inverted tool is to feed away from the headstock which is safer than trying to stop before a crash.

                        I've tried an insert tool of doubtful heritage and a hand ground HSS tool which seemed to give better results.

                        Perhaps it's just a case of practice makes perfect.

                        Thanks to all for their input.

                        #398932
                        Martin Kyte
                        Participant
                          @martinkyte99762

                          Are you using any cutting oil?

                          Martin

                          #398935
                          larry phelan 1
                          Participant
                            @larryphelan1

                            Screwcutting is one of the jobs I really like doing,and although I am no expert [far from it ! ],I get fairly good results and great satisfaction from it.

                            May I suggest that you pick up a copy of Sparey,s book,where you will find ALL the info you need,explained in very simple terms [even I could understand it ! ] Everything is explained and he mentions that even at that time,leaving the half nuts engaged for all threads was becoming common in industry. I never use the thread dial for any threads.

                            I have cut threads up to 2 1/4 " 8 tpi without any trouble,left and right hand. Sounds like you are missing your start point each time,also,no need to invert the tool,works OK right way up. Tool was nothing more than HSS,ground by eye to form.

                            Give it a try,it will come to you.

                            #398937
                            Andy Carruthers
                            Participant
                              @andycarruthers33275

                              One item not mentioned here – I am no expert and you probably know this – is depth of cut which for Metric is 0.6134 * pitch with 60 degree tool

                              #398938
                              Chris Trice
                              Participant
                                @christrice43267

                                Larry, I think the point of the inverted tool was because Plasma was cutting away from the chuck rather than towards it.

                                #398953
                                AdrianR
                                Participant
                                  @adrianr18614

                                  One draw back of the inverted tool is that the cutting force is upwards. This would be lifting the saddle instead of pushing it down. You would need a robust machine and well adjusted gibs.

                                  That could explain the poor cutting as your tool bit will be jumping up and down.

                                  #398954
                                  peak4
                                  Participant
                                    @peak4
                                    Posted by Chris Trice on 06/03/2019 11:47:20:

                                    Larry, I think the point of the inverted tool was because Plasma was cutting away from the chuck rather than towards it.

                                    Indeed so, and it's probably also worth mentioning, that if Plasma wants to continue with that method, offsetting the top slide needs to be at 29.5° the other side of the cross slide handwheel.

                                    i.e. the cut is put on the leading, rather than the trailing edge of the tool.

                                    I've actually done similar jobs with the lathe in reverse, but using an internal screwcutting tool on the rear side of the work, so you can see the cut in progress.

                                    Bill

                                    #398960
                                    Jon
                                    Participant
                                      @jon

                                      Think most are trying to baffle him, start logically keep compound 90 degrees on and do it the way the pros do.
                                      Will then iron out and or eliminate that way of doings things.

                                      Rest as Andrew said yesterday.

                                      #398988
                                      John Reese
                                      Participant
                                        @johnreese12848

                                        Two things I do to help prevent tearing:

                                        Use a sulfur based cutting oil. The dark cutting oil used for pipe threading is excellent.

                                        Grind some top rake on your tool. This is especially helpful on gummy materials. On-edge carbide threading inserts are available with positive rake.

                                        #398991
                                        jason udall
                                        Participant
                                          @jasonudall57142

                                          Err just checking….when you inverse tool…..did you check tool height…. don't ask

                                          #398994
                                          Phil Whitley
                                          Participant
                                            @philwhitley94135

                                            I think AdrianR has got the problem, my Colchester has no facility to adjust the saddle fit to the bed well enough to cope with an upward cutting force There is play and you can lift the saddle very slightly, so it certainly would not cope with this, are the half nuts loose or worn?, could be many things, what sort of lathe is it? Give us a clue!

                                            #398996
                                            JasonB
                                            Moderator
                                              @jasonb

                                              Strange how everyone and their dog seems to suggest inverted parting tools when the subject comes up but then says it won't work for threading?

                                              I' quite often turn large flywheels with an inverted boring bar where load is far greater and get perfectly good results so don't think that's an issue unless the lathe is really worn

                                              #398998
                                              Phil Whitley
                                              Participant
                                                @philwhitley94135
                                                Posted by JasonB on 06/03/2019 20:15:27:

                                                Strange how everyone and their dog seems to suggest inverted parting tools when the subject comes up but then says it won't work for threading?

                                                I' quite often turn large flywheels with an inverted boring bar where load is far greater and get perfectly good results so don't think that's an issue unless the lathe is really worn

                                                Depends entirely on the way the lathe is built, as i said, my Colchester roundhead student has no facility to adjust all the play out of the saddle in that direction, it merely has front and rear keepers, so any upward cutting force will lift the saddle the equivalent amount to the gap between the keepers and the bed. YMMV! I don't know about my other lathe as I have never had the saddle off. We could do with knowing the make and model of the OP's lathe, because someone on here will know!

                                                Phil

                                                #399005
                                                Anonymous
                                                  Posted by JasonB on 06/03/2019 20:15:27:

                                                  ……….. their dog seems to suggest inverted parting tools when the subject comes up but then says it won't work for threading?

                                                  On behalf of my dog I can categorically state that he has said nothing of the sort. Parting off right way up from the front works fine. However, I run tools inverted on the hydraulic copy unit since it is mounted behind the work.

                                                  Andrew

                                                  #399015
                                                  Paul Kemp
                                                  Participant
                                                    @paulkemp46892

                                                    I really don't get the fixation with setting the top slide over to half the angle. When I did my time the method was mentioned but only to make me aware and was then told don't bother! Keeping it in the normal position has more advantages. If you are worried about cutting on both sides of the tool then put a few thou on the top slide every time you increase the depth of cut, has the same effect. It also allows you to pick up the thread again if you have to sharpen the tool or pick up a previously cut or partial thread if the work has had to be taken out of the machine etc etc. I like simple, all this back to front, upside down, inside out business does my brain in! Try cutting a three start square thread on a bar mounted between centres 3" in diameter, you don't need any other complications!

                                                    Paul.

                                                    #399025
                                                    Robin Graham
                                                    Participant
                                                      @robingraham42208
                                                      Posted by Andrew Johnston on 05/03/2019 19:51:40:

                                                      If an insert where did it come from? Hint: bang good is the wrong answer.

                                                      41 x 1.5mm threads from the same bar under (more or less) the same conditions:

                                                      img_1965.jpg

                                                      No prize for guessing which was the bang good insert. I was surprised because the bang good looked perfectly OK…..

                                                      I know many people have had good value from bang good, but in this case it didn't work – a bit of a lottery, which isn't what you want when you're trying a new technique and unsure if it's you or the tool.

                                                      Robin

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