Removing surface rust on machined surfaces

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Removing surface rust on machined surfaces

Home Forums Workshop Techniques Removing surface rust on machined surfaces

Viewing 15 posts - 1 through 15 (of 15 total)
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  • #85681
    Martin Walsh 1
    Participant
      @martinwalsh1

      Hello

      I have just aquired a ellliot 10m shaper.

      some of the machined surfaces are a bit rusty just a bit of surface

      rust. what is the best way of removing it

      Thanks in advance Martin

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      #15562
      Martin Walsh 1
      Participant
        @martinwalsh1
        #85684
        AndyB
        Participant
          @andyb47186

          Hi Martin,

          I use parafin or kerosene with nylon kitchen scourers for flat surfaces and washing up brushes/toothbrushes for slots etc. Cheap as chips and plentiful supply (especially if you are married to my wife! Haha)

          I have cleaned up several rusty machines like that.

          Elbow grease with soft materials does not wear away vital metal!

          Andy

          #85689
          Sub Mandrel
          Participant
            @submandrel

            Very weak acid, such as citric, vinegar or 'value' coca cola.

            Neil

            #85695
            mgnbuk
            Participant
              @mgnbuk

              ScotchBrite or Fibral non-woven abrasive pads & elbow grease !

              There are also phosphoric acid based "metal brightner" products that remove tarnish from machined surfaces.

              Nigel B.

              #85705
              James B
              Participant
                @jamesb

                Hi Martin,

                Congratulations on getting your shaper – I have one, lovely machine.

                If you need a manual for I have a PDF version – if would like a copy, send me a PM with your email address.

                James

                #85707
                David Littlewood
                Participant
                  @davidlittlewood51847

                  Martin,

                  When you have removed the rust as suggested above, I recommend that you wipe the surfaces with a rust inhibiting oil. I use Shell Ensis, and have had no rust on my machine surfaces in over 25 years.

                  David

                  #85709
                  Martin Walsh 1
                  Participant
                    @martinwalsh1
                    Posted by James Burden on 24/02/2012 22:46:03:

                    Hi Martin,

                    Congratulations on getting your shaper – I have one, lovely machine.

                    If you need a manual for I have a PDF version – if would like a copy, send me a PM with your email address.

                    James

                    Hello James

                    I oiled it and had it runnig tonight really pleased I was really lucky because

                    the person I bought it from only lived a short distance away and had a lorry and all

                    the proper lifting gear so didnt have to dismantle the machine. It is in very good cond

                    it has a 3 phase motor but I managed to get it running by connecting a capacitor

                    across the third phase but I will get a coverter thanks for the offer for the pdf manual

                    but I managed to download it from another site.

                    All the Best Martin

                    #85711
                    Martin Walsh 1
                    Participant
                      @martinwalsh1

                      Thanks for all the info I will get some scotch brite pads tomorrow

                      and some paraffin

                      Best Wishes Martin

                      #85712
                      James B
                      Participant
                        @jamesb

                        Hi Martin,

                        No problem – sounds like you had a good find..!

                        Just in case it might save you some time or effort – mine is 3 phase also, and I was considering swapping the motor for a single phase unit on mine as it looked like a simple swap – however I found out that the original motor is a 6 pole (900 RPM) motor, so the normal 1400 RPM motors are too fast, so I went the phase converter route for mine.

                        Good luck!

                        James

                        #94098
                        David Clark 13
                        Participant
                          @davidclark13

                          This post was by Ian Bartlett 1 and was accidentally deleted.

                          Martin,

                          In case it's a bit more than "a bit of surface rust", try using a steel paint scraper. I have one with the sharp corners rounded off, it's a cheap plastic handle that holds a Stanley knife blade. Slap some old engine oil on the surface to clean (it keeps the dust at bay), start with the scraper too shallow and slowly increase the angle, fair amount of pressure on the blade. You'll find a sweet spot, where the rust suddenly just planes off, without the scraper digging in. Then, a quick rub with Scotchbrite / fine emery etc will finish the job.

                          Here are some pics of an old Wadkin planer undergoing that treatment:

                          **LINK**

                          **LINK**

                          Ian

                          #95017
                          Cyril Bonnett
                          Participant
                            @cyrilbonnett24790

                            **LINK**

                            This works

                            #95018
                            _Paul_
                            Participant
                              @_paul_

                              Cyril I see from your link Frank uses Baking Soda (Sodium Bicarbonate?) I use Sodium Carbonate (washing soda) with the same effect, I wonder which works faster?

                              #95019
                              russell
                              Participant
                                @russell

                                neither…

                                electrolytic cleaning is more or less a 'reverse electroplate' process – the soda or whatever is just to make the water conductive. I use Sodium Hydroxide, (caustic soda) on the basis that that was at the front of the shelf. I convinced myself that it would also act to remove any grease/oil on the surface, but at 2 teaspoons to a barrel i doubt it would have any effect anyway.

                                regards

                                russell

                                #95026
                                Ian S C
                                Participant
                                  @iansc

                                  When started using electrolitic rust removal, I used Caustic Soda, But soon changed to washing soda for safty reasons. The caustic I suppose is OK for removing paint, although washing soda does that enough for me. Ian S C

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