Robert: Quite right to point out that a hobby grade machine will not meet industrial standards out of the box & will need additional interlocks / safeguards / rectifications before it could be released to my collegues. My only laser experience was with my previous employer, where I was provided with a Renishaw ML10 laser interferometer to setup & diagnose positioning & alignment issues with CNC machine tools- not really the same animal !
My first port of call for advice on operating equipment I am unfamiliar with is the relevant HSE Guidance, as it will be if this project gains momentum. Given the low initial cost of these units, adding a solenoid released guard interlock unit & a safety relay to operate it to lock out power to the laser tube (& possibly operating a solenoid operated steel shutter to the laser output port) at the same time as addressing the known earthing & power supply issues should not be too difficult – even doubling or tripling the initial cost would still be cost effective compared to a full blown industrial machine that would probably be overkill – always supposing that the Chinese machine is capable of doing the required job ! I would also need to invetsigate whether an air jet would be required & fume ventilation requirements.
Tim: I know that the particular item I would be working with can be laser engraved as our potential customer has provided a sample. Due to commercial confidentiality I can't give any more details, unfortunately. Graphite does burn but requires an external heat source to do so – put a piece into an oxy-propane flame & it can be seen to being slowly consumed, but take it out of the flame & it does not self-sustain. The dust is not explosive, unlike other dusts. We make graphite heating elements for vacuum furnaces that operate at 1500 C that can last for years – but an air or cooling water leak providing oxygen at that temperature & they disappear quite quickly (as does the graphite felt insulation). The sample I have seen showed black/brown smoke staining on the surface at the ends of the engraved numbers that did not easily rub off.
Duncan: The V2 guide vanes were graphite – there are some on display at the Peenemúnde museum. I guess that they didn't need to last too long in that application, rather like the rocket motor nozzles in current missiles – only a couple of seconds burn time & you will not be looking to re-use them..
David: You have incoming mail.
Thanks for the replies.
Nigel B.