As a lot of you know I imported my Tormach in May/June 2014. At that time I was working offshore in the North Sea on a regular two weeks on two weeks off rotation. I Arranged the import with the same company that Andrew did, they were very good and I was able to track the whereabouts of my shipment from Tormachs works to Southampton.
You can track virtual any ship in the world using the AIS website. Given that my mill was being shipped on the "Dresden Express" I was able to track the ship through the Panama Canal up the Eastern seaboard of the USA calling in at various ports until it arrived at Halifax Nova Scotia where my mill was loaded then watch it's arrival in Southampton a few days after it left Canada.
Unfortunately and typically by sods law I was offshore when the mill arrived at my home. My son in law and son dragged the three large packages into the workshop to wait my arrival. It took two days to unpack and check everything and at the end of it the workshop was absolutely bursting at the seams and it was apparent to me that I had underestimated just how much room the mill was going to take.
Prior to ordering the mill I sold my Tom Senior mill to generate some much needed floor space, I also cut a partition wall between the motor cycle and machine shop areas so that I would have access to the workshop with a Workshop Crane.
The main problem I had with building the machine up was a severe lack of space to manoeuvre around it as I built it up and the lack of room for my workshop crane. However despite this I built the machine up without any further difficulties, following the well written Tormach instructions. If nothing else once built up the mill confirmed just how big a foot print the machine has. One thing prospective buyers should be aware of is that the machine has to sit away from a wall at the back of the machine to make room for the Y axis Stepper motor.
Because the workshop was in such a mess I had no option but to completely re-arrange everything. Anyone who has had to do this will know just what it entails. Tons of stock materials collected over a lifetime in the hobby had to be shifted from my workbench/storage before I could move it out of the machine shop area into the "Dirty"end of the workshop. Once I had this done I then made couple of trolleys for my manual mill and lathe. Doing this made a huge difference because I could move the machines about and find the best position for them. All of this took a long time and before I knew where I was it was December 2014. At last things were beginning to look up and retirement from the offshore industry in December 2014 gave me more time to get things rolling.
I next made a new storage and workbench area in the workshop for the Mini Lathe and my bench drill. This further tidied the place up and with about another 60 ft. of shelving put up I was finally able to store everything that had been piled up all over the workshop.
While working offshore I read up on G-Codes and I tried to teach myself how to make 3D drawings. I chose Turbo Cad which , unfortunately, I could not get on with it and had to totally re-think which software to choose. I have AutoCad lite and can manage 2D drawing very well but could not justify buying a licence for the full licence that would allow me to draw 3D. I was beginning to think I would never get the mill up and running (other than to run Tormach's test programme).
After a difficult time trying to justify buying yet another software licence I decided that if I was to get up and running I would have to get some software that suited me. I had heard that Iron Cad was a good piece of software and that results can be achieved quickly so I went for it. I found that after just a few hours I was able to come up with some half decent results.
Because my main use for the machine will be in producing small IC engines and full size motorcycle parts I drew a simple cover, something that would be typically used to cover the valve timing gears of a small motor cycle engine.
With that done I then had to try and convert my drawing into a CNC programme. I have Sprut Cam as my CAM software and I have so far found this relatively easy to use.. There are plenty of tutorials on the Tormach websites to guide you through producing a programme in Sprut Cam and there is a pretty extensive , though poorly translated, manual on the installation disc.
I finally put the data through the post processor and came up with a CNC programme for a part on Friday.
Last night, at long last, I loaded up the programme and after a couple of false starts got the machine running cutting air. The sense of achievement and relief after such a long period between receipt of the mill and finally getting something of my own design out was great. I now know that I haven't bought something that I won't be able to use.
There was one fly in the ointment though, I had to stop the programme running after about 8 minutes because I noticed that the automatic oiler wasn't working. nIt was too late to investigate but I will investigate the problem. I will also have a go at changing the feeds because they are conservative to say the least and I want to speed up the cutting time for the part.
Once I get the oiler sorted out and get the feeds and speeds to my liking I will take a few pictures of the results of my efforts.