Replacement lathes. Recommendations?

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Replacement lathes. Recommendations?

Home Forums Manual machine tools Replacement lathes. Recommendations?

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  • #643710
    Tristan Luscombe
    Participant
      @tristanluscombe46103

      Hi folks,

      I work in the DT department of a secondary school. We're very lucky to have a load of proper workshop machines, but they are getting on a bit. Our main workshop has four 70 year old Boxford lathes, they've done sterling service but they are so old now they've gone beyond my ability to 'tighten stuff up' and there is simply no chance in Hell that I will ever have the time or opportunity to strip them down and restore them, even if I could find replacement parts for these.

      It seems 'possible' that there 'might' be some funds available for rare expenditures (nothing concerning money is ever certain at school) and so we thought about replacing these four center lathes with two small modern lathes. I had seen only good comments about Axminster lathes, but when our service engineer came round last week he almost choked at the suggestion and said Axminster machines were "cheap Chinese crap, dreadful quality and a lack of support and parts are common." (I'm just telling you what he said!).

      So with that in mind, I would like to ask you lovely people for alternative suggestions as to what makes I might want to look at. I have no figures for the amount of money that might be availble, but the last time (years ago) we had this opportunity the amount was around £17k to replace our laser cutter, so I'm somewhat optimistically hoping it would be a similar amount. I had never heard of Ajax but they seem to be quite well regarded and their entry level machine is around £8k – does anyone have any experience of them? All suggestions are welcome. We need something with variable speed and metric from the ground up so we can teach feeds and speeds, different materials, threading and so-on.

      I have no idea if we might be able to get some money for our old Boxfords, they do work so I would have thought they would have value to someone who maybe has the time to strip them down and replace the worn parts – they've done 70 years, I'd be surprised if they couldn't do another 70 with a bit of TLC.

      Sorry, I know this is a bit wordy, but if anyone has any advice I would be very grateful.

      Thank you!

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      #14825
      Tristan Luscombe
      Participant
        @tristanluscombe46103

        Requesting advice on replacing lathes.

        #643714
        Nicholas Farr
        Participant
          @nicholasfarr14254

          Tristan, you could look at Warco or Chester or even Chester Hobby Store which may have something suitable.

          Regards Nick.

          #643715
          Bizibilder
          Participant
            @bizibilder

            Warco have a section for sales to educational establishments. I would give them a ring and see what they have to offer. Their machines are imports but are of good quality and they do have a good after sales service. (usual disclaimer). All machines have metric models available and inverter drives to give variable speeds. Don't take much notice of "out of stock" on their website. They will be able to advise you on stock and delivery over the phone. It maybe that a delivery is due immanently – they only put stock on the website when it is actually in their warehouse and unsold by pre-order (unlike some others who shall remain nameless!!).

            Axminster are often a favoured supplier to schools and I'm not sure why – they are expensive and do not have good after sales service – the experience of 25 years in education and the thoughts of a D+T technician and teachers that I know well.

            #643716
            Tristan Luscombe
            Participant
              @tristanluscombe46103

              Thank you, Nick, I'll take a look!

              #643718
              Hollowpoint
              Participant
                @hollowpoint

                Anything from Aximinster, Warco, Chester etc is a backwards step IMO.

                A couple of Myford Super 7 Connoisseurs would probably be your best option.

                #643721
                mgnbuk
                Participant
                  @mgnbuk

                  Ajax are long established importer, though the current company are different management to the original company. Their "Trainer" lathe looks like a generic Asian lathe, most likely Taiwanese. I would expect good backup from them. The "Trainer" lathe looks a lot bigger / more powerful / more capable machine than a Boxford – more Harrison M250 / 300 -ish.

                  Another industrially biased company are Excel Machine Tools – another long established importer. Their manual machines are Optimum brand – made in China for a German company who apparently oversee quality. Similar machines to Warco / Chester / Amadeal etc.

                  Another company who advertise in ME is Aries Duct Fix who sell Cormak branded machines. As far as I know, Cormak are a Polish company, though the machines are most likely Chinese in origin.

                  You will struggle to find a manual machine not made in China or Taiwan these days.

                  Nigel B.

                  #643722
                  Tristan Luscombe
                  Participant
                    @tristanluscombe46103

                    Thank you everyone, this is incredibly helpful! yes

                    #643727
                    John Haine
                    Participant
                      @johnhaine32865

                      In my experience, Arc Eurotrade stock good versions of the ubiquitous Sieg machine tools and provide excellent customer service.

                      **LINK**

                      How relevant their "only sold for hobby use" statement is in this context I don't know. The biggest machine is the SC4, you could buy several of these for the price of one new Myford, if you bought 2 Myford Connoisseurs you could have bought a roomful! You might consider getting the Boxfords you have professionally overhauled instead.

                      #643729
                      SillyOldDuffer
                      Moderator
                        @sillyoldduffer
                        Posted by Hollowpoint on 03/05/2023 10:15:39:

                        Anything from Aximinster, Warco, Chester etc is a backwards step IMO.

                        A couple of Myford Super 7 Connoisseurs would probably be your best option.

                        Dunno about Axminster but Warco and Chester both sell Industrial machines. I hope no-one thinks hobby machines made down to a price are the best that can be done, they're not. I'm not aware of any hobbyist spending £17k on a Chinese industrial lathe, or similar made around the world. Be interesting to have a play with one – I'd expect a £17k machine to be rather better than my £3000 economy model.

                        I assume the Myford Super 7 Connoisseur suggestion is a joke? Good lathes in the hands of a considerate machinist, but surely too delicate for trainees. Myfords were never popular in schools, who generally bought more robust kit.

                        Dave

                        #643732
                        Andy Boothman
                        Participant
                          @andyboothman66804

                          Have you looked at getting someone else to recondition them?

                          Ostia tools (https://ostiatools.co.uk/about-us/) recondition stuff (normally, it appears, what they have removed from school workshops). Maybe worth asking them?

                          #643735
                          Robert Atkinson 2
                          Participant
                            @robertatkinson2

                            Another industrial supplier that also supports education is XYZ. Not sure about cost but their manual trainer lathes may be appropiate

                            Manual Lathes

                            These wolud be more represenative than a mini-lathe if students are actually going into industry.
                            I was recently in the engineering department of a major UK university and they were using XYZ machines.
                            If it is just a general appreciation of using a lathe that is required than a larger "hobby" lathe may be OK.

                            Robert.

                            #643736
                            JasonB
                            Moderator
                              @jasonb

                              Emcomat 14S would be a better quality than most of what has been mentioned above, you might just get a bit of change out of that budget

                              Or Boxford will supply you a CNC lathe which is more what any student is likely to find in industry, plus thay have all teh educational approvals etc

                              Edited By JasonB on 03/05/2023 10:55:49

                              #643748
                              Trevor Drabble 1
                              Participant
                                @trevordrabble1

                                Tristan , The 600 Group web page is showing they still supply lathes to suit your purposes , though they not quoting any prices .

                                #643751
                                Tristan Luscombe
                                Participant
                                  @tristanluscombe46103

                                  Fantastic, thank you everyone, I will follow all these suggestions up. I really appreciate your help

                                  #643753
                                  Tristan Luscombe
                                  Participant
                                    @tristanluscombe46103

                                    I've seen SIEG lathes mentioned in quite a few places, does anyone have any experience with them?

                                    #643756
                                    bernard towers
                                    Participant
                                      @bernardtowers37738

                                      Used to be in D&T, never seen a school lathe or mill that’s worn out yet!

                                      #643757
                                      Dave Wootton
                                      Participant
                                        @davewootton

                                        I've used a Warco geared head lathe in industry and despite my initial horror when told we were getting a Chinese machine I found it to be a good lathe. Certainly overcame my prejudices and I grew to regard it quite highly, used fairly heavily over a fairly long period it proved robust and accurate, certaily wouldn't mind one at home. We also had a Warco Bridgeport clone that was another robust reliable machine. I would imagine that the similar machines offered by other reputable and established importers would also be entirely satisfactory. Given the purchase price of these machines they seem remarkable value for money and ideally suited to school use.

                                        #643759
                                        Oldiron
                                        Participant
                                          @oldiron

                                          Good luck in your search for new lathes. It makes a refreshing change to hear that a school will put money into machines. Your Boxfords depending on condition and attachments will be worth a good bit. An average price would be between £350 & £1200 depending on model. "T" being the cheapest & "AUD" being the higher price for standard lathes. VSL & 500 varispeeds also fetch a bit more.

                                          regards

                                          #643762
                                          JasonB
                                          Moderator
                                            @jasonb

                                            The smaller lathes that Axminster sell are Sieg though not all of theirs.

                                            There are other suppliers of Sieg lathes who are regarded as giving very good service on here but may not want to supply their lathes into an educational enviroment. I've a couple of their mills and am more than happy with what I can do on them, See the ARC advert top right of page

                                            Edited By JasonB on 03/05/2023 13:13:09

                                            #643764
                                            mgnbuk
                                            Participant
                                              @mgnbuk

                                              I assume the Myford Super 7 Connoisseur suggestion is a joke? Good lathes in the hands of a considerate machinist, but surely too delicate for trainees. Myfords were never popular in schools, who generally bought more robust kit.

                                              I guess the school that bought my Super 7 initially (and the other two that the dealer I bought it from had from the same source) didn't know what they were doing then, Dave. Myford brochures also suggest that they saw education as part of their target audience – but what did they know ?. I assume that you have not used one from your comments.

                                              Tristran has not said which specific model of Boxford he is looking to replace, the target audience (age or capability) or what he wants the machines to do. More detailed info would help narrow down the choices offered.

                                              600 Group is mentioned above. Their manual machines are made in the Far East (Taiwan at the time of the last discussion I had with one of their reps) & the last quote I saw (from a YouTube video from a chap who was suffering various woes with an ex-industrial M300 & got a quote from 600 to replace it with a new one late last year) was around £15K + Vat.

                                              Nigel B.

                                              #643765
                                              David Jupp
                                              Participant
                                                @davidjupp51506

                                                Denford is also a UK based supplier of (CNC) machines to education.

                                                #643770
                                                Tristan Luscombe
                                                Participant
                                                  @tristanluscombe46103

                                                  Nigel is quite right, I did forget quite a few details. I am no expert on old lathes, but if the serial numbers on the beds are to be believed I have an AUD, two CUDs and one DUD to replace.

                                                  The lathes are typically introduced to the students in year ten – so fourteen year olds – with very simple turning, facing and parting operations for the most part. Manual threading is also done on the lathes, so they're basically used as big jigs for ensuring concentricity. Once into the sixth form the intention would be to up the level of lathe use to include single point thread cutting, offset turning and knurling, but at the moment we can't really do that with the lack of control we have on these old machines. Some of the students get involved in aerospace projects too, but there is too much 'give' in these machines to guarentee high levels of precision.

                                                  #643779
                                                  Ketan Swali
                                                  Participant
                                                    @ketanswali79440

                                                    Tristan,

                                                    I would suggest that you employ the services of a time served 'machine tool fitter', to recondition your existing machines. Would you suggest that your service engineer fits the bill?. By this I mean does he have the required skill or can he recommend an appropriate person/company who you can visit personally to verify and perform due diligence to ascertain that they posses required skills. i.e. visit their workshop to check how they recondition old Boxfords.

                                                    If you can manage the above, you maintain consistency in the way you train your students, and the students who are already using the Boxford can continue to carry on doing things as they have been trained.

                                                    ARC is a distributor of SIEG machines, but for education enquires we direct to AXMINSTER due to various reasons mentioned below:

                                                    A. Axminster are used to education requirements. If you decide to consider the SIEG SC4 lathe from them, consider buying the Lathework for Beginners link from ARC. In USA, there are a growing number of schools and collages installing the SC4 machines in their workshop – supplied by Little Machine Shop, who in turn purchase this book from us for supply to the schools/students. The technics in the book are universal, but the book has been written for a model brushless motor machine, and the machine used for this purpose is an SC4.

                                                    B. ARC, along with many schools and collages have (in my opinion) limited understanding of Health & Safety requirements… for example placement of E-Stop button / e-stop switches, central E-Stop mushrooms, correct guarding for machines. We have only supplied lathes to one school in Harrogate, and that was only after assessing all the risks with evidence of appropriate safety issues being addressed. The installation of all the lathes was successful. However, we refused to supply milling machines to the school in question, based on my own risk assessment for the machines they were intending to buy.

                                                    C. Most of the hobby machines we sell are ideal for the 'single user' environment. When there are more than one user using the same machine, there can be a basket of good, bad and ugly operators, resulting in correct use/abuse of machines. Here the level of after sales service combined with regular maintenance required goes up exponentially. This is usually reflected in the high price an education order would entail, combined with the school having a good maintenance program in place. This is outside the scope of ARCs business model.

                                                    Regardless of who you buy from, school/collage orders always carry a high price tag. Cost is not in the machine – it is always in the after sales maintenance program.

                                                    ARC is happy to supply products other than machines to schools and collages.

                                                    Ketan at ARC.

                                                     

                                                    Edited By Ketan Swali on 03/05/2023 15:29:12

                                                    #643783
                                                    David Riley
                                                    Participant
                                                      @davidriley61024

                                                      TechSoft in North Wales are an educational supplier of CNC machines. **LINK**

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