Thanks all – I started thinking about how to manage it with a push or pulling process after I posted. It took me all evening to get the original shaft disassembled and removed – but if it needs to go back together to get the parts done, so be it.
Just so I can repeat back to you so I make sure I understand, it looks like I need
– A new shaft, woodruff keys, bushes, fibre washer, (and probably belts as mine are knackered)
– Some threaded rod, nuts and washers
– A pusher (o/d less than bearing) with an inside lip (o/d less than bush i/d),
– A cylinder (i/d more than bearing)
– A plate (dia larger than cylinder) to fit over either the cylinder end or outside of he bracket.
– An adjustable reamer to open out the bushes to the right dia for the countershaft?
I have two more questions and then I'll get going – Will I need to turn down the oilite bushes to fit the bearings, or should they shrink in? If the bearings are scored rather than worn, could I get away with fitting a new countershaft now and then replacing the bushes at my leisure (i.e. when I'm not in the middle of a house move)