Naerok mill spindle runout

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Naerok mill spindle runout

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  • #11382
    von dutch
    Participant
      @vondutch

      Spindle runout

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      #625485
      von dutch
      Participant
        @vondutch

        Hi all , recently purchased a Naerok mill drill for the garage,currently going through it and checking it all over.I decided to replace the spindle bearings as not knowing there history and they also were “notchy”,the spindle runout is hovering around .001”,is this acceptable helpful people?,can it be bettered or is this the norm for said machine.Also the dti is jumping around a bit indicating some vibration,I wondered if the sleeve bearings above the spindle need looking at?Anyway any help advice greatly appreciated.

        #625490
        SillyOldDuffer
        Moderator
          @sillyoldduffer

          I always recommend using the machine to cut metal before jumping to conclusions based on feel and a few measurements. The problem with accurate measurements is they're very easy to get wrong and then it's even easier to misinterpret what they mean. Approach with caution.

          I find it better to cut known machinable metal with a sharp cutter at about the right rpm, depth of cut, and feed-rate. If the cut is the correct dimension and of reasonable finish, without horrible noises or smoke then the machine is 'good enough'. Note the need to test with suitable metal, not random scrap, and for the operator to drive the machine sensibly with a sharp cutter. The operator getting these wrong can produce worse results than a mildly worn bearing! So develop a reasonable level of experience before deciding what to do next.

          Run-out of 0.001" suggests the bearings are on the way out but get to know the machine better before rushing to fix it.

          Dave

          #625493
          bernard towers
          Participant
            @bernardtowers37738

            How are you measuring your runout with what and where?

            #625496
            von dutch
            Participant
              @vondutch

              Bearings are brand new just fitted/repacked with quality grease.Tested runout of spindle on vee blocks when out of machine it was .00005”/nothing.using a .001” per graduation dial,I will admit I’ve been running the spindle whilst doing check which may contribute to needle dancing a bit,maybe I should check runout rotating spindle by hand?,and yes my next steps were to sut some metal!

              #625498
              von dutch
              Participant
                @vondutch

                Checking runout on end of spindle and also up in r8 taper

                #625508
                Tony Pratt 1
                Participant
                  @tonypratt1

                  .001" isn't the best but you will be able to cut metal, I worked on large mills for many years and their spindle run out was far worse than yours.

                  Tony

                  #625531
                  von dutch
                  Participant
                    @vondutch

                    Hmm I see,so what would an ideal runout be .0005” or less?

                    #625535
                    Tony Pratt 1
                    Participant
                      @tonypratt1
                      Posted by von dutch on 20/12/2022 14:54:54:

                      Hmm I see,so what would an ideal runout be .0005” or less?

                      Well the less the better but we are talking about a hobby mill, an industrial machine costing £££'S should have little discernible internal spindle taper run out when new.

                      Tony

                      #625557
                      Dave Halford
                      Participant
                        @davehalford22513

                        I can't imagine the reason for switching on the mill with a dial gauge on the spindle.

                        Vibration can come from the belts

                        #625569
                        von dutch
                        Participant
                          @vondutch

                          Thanks all for your advice and input.With a bit of investigating it may appear I have not enough preload on the bearings,I’m going to remove the spindle again tighten them some more and recheck back in the machine,whilst tightening the draw bar I noticed I could still deflect the spindle by .001-.002” on the clock you could actually see the top of draw bar bolt move.New machine and learning curve!

                          #625866
                          von dutch
                          Participant
                            @vondutch

                            Ok took spindle back out of machine and adjusted the preload,that and locking column,quill and “proper”! Tightening of draw bar cleaning spindle taper and making sure grub screw in r8 taper wasn’t deflecting collet chuck I achieved a respectable .0002” runout.I added this post as to help another beginner like myself who may search a similar thing. Thanks again all for your advice.

                            #625883
                            Hopper
                            Participant
                              @hopper

                              Well done! One small note: it is best not to run a dial indicator on a shaft revolving under power at anything above a couple of rpm. It puts too much strain on the dial indicator, and the dial indicator does not give an accurate reading at any kind of speed. It is a slow-reacting series of very high-ratio gears that don't do well under stress. Best to test your spindle by rotating it by hand, with no belt tension on the pulleys at all.

                              #625889
                              von dutch
                              Participant
                                @vondutch

                                Yea I agree with that,off to find some decent beginners milling books now,first project is making tee nuts for the lovely old English vice I purchased.

                                #625899
                                Hopper
                                Participant
                                  @hopper

                                  Good stuff. Have fun. The contemporary treatise on the subject would be Milling for Beginners by our own Jason Bellamy.

                                  #626029
                                  old mart
                                  Participant
                                    @oldmart

                                    Good result, you should be able to check preload by running the spindle at max rpm and it should only get luke warm after 15 minutes.

                                    #626091
                                    Kim Garnett
                                    Participant
                                      @kimgarnett94824

                                      Hi I have the test report from the factory for my rdm350 with the specs that the mill should be when new the run out should be a max 0.02 at the top of the test bar and a max of 0.03 at a point 100mm below the first point.

                                      Hope this helps

                                      #626096
                                      von dutch
                                      Participant
                                        @vondutch

                                        Interesting to know Kim,did you get a manual with yours?

                                        #626111
                                        john fletcher 1
                                        Participant
                                          @johnfletcher1

                                          I've got RDM 350, had for 30 odd years and have carried out many mods to it, some following George Turners articles in ME 1989. I made a power cross feed, using gears from photo copier and a car window up down motor, not all wiper motors are reverse able.5 or 6 years ago I fitted a pre owned 3 phase motor and inverter, what a difference that made. I'm sure there are better bench top mills around, but I very happy with mine. I've found the best source of information about machinery is the US Grizzly site, all though 'tony lathes' has some, and he say Naerok is the best of the bunch. I have a manual, but the picture on the front calls it a REXON, and models which were available are RDM 400-500/500MF,,nothing about a 350 I think that was for the US market, but no test report. John

                                          Happy Christmas to all

                                          #626115
                                          von dutch
                                          Participant
                                            @vondutch

                                            Mine is badged “Naerok rdm400m”,I have found a lot of information on various forums and I downloaded a light manual for it from this forum.I also bought a “generic” manual from Tony on lathes uk site and it is very informative but really for the warco and rf 30 round column mills.There are similarities but would be nice to find a specific manual if there ever was one.Yes I’m excited to do lots of mods to mine to improve it,I fitted a 12v power feed to my myford lathe using a wiper motor and made the pulleys.One thing I’m gonna do first I think is make a power feed to move the head up and down,I can’t make my mind up though to either use a wiper motor again,or go down the stepper motor route,later I want to make power feed for x axis as well.I’m leaning towards stepper motor idea(although I have no experience with these!),coz maybe if I want to move column to final position,I think you can turn motor by hand with no signal.Maybe ha ha I dunno need more research.Yule tide blessings all.

                                            #626169
                                            Kim Garnett
                                            Participant
                                              @kimgarnett94824

                                              Hi Yes it did come with a manual and test report however the manual was for the rdm 400m/500m/500mf

                                              the manual has been edited in pen where there are differences I think the manual was the same for all as far as I can tell I think the main difference between the 350 and 400 was the table being slightly wider. I can't seem to upload an image of the test report which i have found useful in the past

                                               

                                              image22.jpg

                                               

                                               

                                               

                                               

                                               

                                              Edited By Kim Garnett on 26/12/2022 11:08:40

                                              Edited By Kim Garnett on 26/12/2022 11:10:28

                                              #626198
                                              von dutch
                                              Participant
                                                @vondutch

                                                Good to see your report Kim,incidentally does the manual cover much in depth?,does it tell you the t nut size for the table slots?

                                                #626212
                                                john halfpenny
                                                Participant
                                                  @johnhalfpenny52803

                                                  I also have an RDM350. It's a nice compact machine. Interesting to see the spec sheet Kim. I'll use it to assess mine

                                                  #626433
                                                  Kim Garnett
                                                  Participant
                                                    @kimgarnett94824

                                                    The manual is not much use it very generic it has 8 pages and 2 of these pages has the parts diagram and parts list I did manage to download a copy of this manual off the web I think I got the link from this site. there are no table slot dimension in it see link below

                                                     

                                                    https://www.dropbox.com/s/7b1kz4lazup4o1p/Naerok%20RDM-350M%20Operation%20Manual.pdf?dl=0

                                                    Edited By Kim Garnett on 28/12/2022 10:45:21

                                                    #626474
                                                    john fletcher 1
                                                    Participant
                                                      @johnfletcher1

                                                      Hello Kim and other RDM owners, I've had a look at that address and its almost the same as my so called manual. The machine is so basic that its pretty obvious which each part does. If any one has the bearing manufactures part numbers for the bearings I would like to know of them. John.

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