Mine has 32 teeth and the OD is 1 7/16" x 1/2" wide, as near as I can measure with a ruler and my head upside down.

The teeth are angled to match the screw helix angle, with a concave profile to wrap around the screw. However, I suspect that the tooth form is not very critical

Edited By Clive Brown 1 on 21/11/2022 10:19:06

Is it a metric lathe? Thread Dial Indicators match well to turn per inch thread systems, but not to pitch thread system like metric. For that reason metric lathes don't always come with a TDI. Instead, the cutter is reversed out without disengaging the half-nut, and the cutter never loses sync with previous cuts. The same system works on Imperial lathes.

The advantage of a TDI is speed, because, after a cut, the half nuts can be disengaged so the carriage can be manually reversed as fast as the operator can manage. Then there's a delay while he waits for the TDI to align, at which point he engages the half-nuts for the next cut. It can go wrong, misreading the TDI or by catching the half-nut slightly early or late. I'm not sure the metric method is that much slower in practice, but it depends on the thread being cut.

The first problem cutting a gear, is deciding how many teeth are needed! This depends on the lead-screw pitch.

After that, the gear need not be particularly wonderful : just 'good enough' to engage without damaging the lead-screw. Not much power is absorbed turning a dial, so the teeth just have to fit well enough to turn it. They're usually made of brass, but I think aluminium or plastic would be adequate.

Easiest way is to buy one! Next easiest is a 3D printer. After that, I'm a fan of rack cutting, which is described here. This example was made by Neil:

The cutter is made by turning a thread of the required pitch, and then grooving it to provide cutting edges and reliefs. This image from Jason shows the how the gear teeth are developed, several teeth each pass, and they are involutes.

Dave

It can be even simpler than that. First understand the principles behind it and what it is doing and realise itis just an indicator that requires no physical strength. Then you should be able to understand that you can make one by cutting a piece of cardboard to have 'teeth' and pencil in the divisions around the top, rotating on a drawing pin.
The luxury version is made of plastic sheet!
More seriously there is a design on Thingiverse for 3D printing. Well done ACE3DJ for providing that as it even includes metric. If you are having to ask someone to do the printing you could just ask for the gears and make the rest out of wood/plastic/whatever.

Myford 7 leadscrews are 8 tpi and 0.750 OD. If your leadscrew is the same OD a spare Myford tdi gear may suit ?

The Myford uses a 16 tooth gear on its 8tpi leadscrew, which wold be easier to make than a 32.

Edit: But maybe the 32 will not catch on that slot as it goes round.

Edited By Hopper on 21/11/2022 11:45:47

Boxford is a South Bend clone.

There was a Popular Mechanics article to build a thread dial indicator. It was in the May 1952 edition. pdf page 208. You can download a copy for free from:

https://archive.org/details/PopularMechanics1952/Popular_Mechanics_01_1952/

I made one! It was easy!

Australian Metal Working Hobbyist sell the worm gear. It has 32 teeth.

https://australianmetalworkinghobbyist.com/index.php?route=product/product&product_id=666&search=thread+dial

Regards,

Alan.

The adverts in that edition of PM are hilarious, love the Charles Atlas one, are engineers perceived as skinny wimps?

Mike

The first one I made for a ML7 was fabricated out of a steel washer, teeth cut with a hacksaw.

It worked fine.

The Australian metalworking hobbyis also has a complete indicator for sale.

**LINK**

I like that, Alan.

Ingenuity unlimited!

Bear….