‘re-purposing’ old screwdrivers

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‘re-purposing’ old screwdrivers

Home Forums Beginners questions ‘re-purposing’ old screwdrivers

Viewing 23 posts - 1 through 23 (of 23 total)
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  • #617963
    John Doe 2
    Participant
      @johndoe2

      Looking for some advice please.

      These screwdrivers have been my faithful companions through several house renovations, car maintenance and numerous other projects over about 20 years.

      They are now worn so they are starting to cam-out of screw-heads, and have all been replaced. However, rather than throwing them away, I am going to make the flat bits into mini pry bars by bending the tips over by 45 – 90° or so.

      Two questions: what is the best way to bend the tips? I only have a butane blow lamp, a vice and a sledge hammer. Presumably I can heat to a dull red or orange then bend the tips over? Should I then quench and if so, into water or oil?

      Secondly, what if anything, could I use the pozidrives for? Are the metal shafts any good to keep in stock for anything?

      Thanks.

       

      52a9f7af-f7e9-4d69-925c-0a2c4e6b77ae.jpeg

       

      Edited By John Doe 2 on 20/10/2022 12:00:38

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      #11345
      John Doe 2
      Participant
        @johndoe2
        #617966
        Speedy Builder5
        Participant
          @speedybuilder5

          All sorts of uses. Cross points grind one down so that it has a slow taper on it – ideal for "Podging" or aligning two plates together before inserting a bolt. Grind another with 4 tapered flats on it and use it like a bradall to make screw holes.

          Grind a 'V' in the centre of one flat screw driver and use it to get tacks out of furniture before re-covering with new material. Van also be used for those cylindrical nuts with a screw slot – use on old electrical stuff.

          Thousands of other uses.

          #617967
          Michael Gilligan
          Participant
            @michaelgilligan61133

            Just grind the tips off those Pozidriv ones, John

            They make excellent tommy-bars etc.

            MichaelG.

            #617968
            File Handle
            Participant
              @filehandle

              Decades ago now I ground one of the blue pozi ones to form a point after the tip broke off in use. Flat blades can be reground, it is useful to have them tailored to fit screws.

              #617969
              Martin Connelly
              Participant
                @martinconnelly55370

                I think you would need something a lot faster than a butane blow lamp to heat them for bending if you don't want the heat traveling up to the plastic handles.

                Martin C

                #617970
                Clive Foster
                Participant
                  @clivefoster55965

                  I'd be seriously tempted to weld modern 1/4" hex fittings onto the shafts of those blue pozidrive screwdrivers.

                  Still, in my opinion, the best and most comfortable handles for general work. Anything except gorilla jobs, either way.

                  Genius idea to have different coloured handles to identify the different types of end. Blue for pozi, red for phillips, green for flat. One of my biggest regrets is being too penny wise, pound foolish, and not buying full sets of all styles back in the day. But I had plenty of screwdrivers and other things screaming louder for money.

                  My failed no 2 posi has a shot taper for alignment duties. Lucked into a new replacement several years after they officially went off the market.

                  Clive

                  #617973
                  Adam Mara
                  Participant
                    @adammara

                    Converted a couple of nutspinners, using short hex drive nutspinner heads.

                    #617980
                    Dave Wootton
                    Participant
                      @davewootton

                      I've reground several of the blue handled pozi ones into normal flat bladed drivers, ground carefully so as not to draw the temper. Some I did in the eighties are still going strong today. We used to have loads of RS ratchet pozi drivers used on the assembly lines and did quite a line in re-grinding the tips to flat blades for staff to take home, all came to an end when replaceable tips became available. Probably be banned from doing that these days in case someone hurt themselves and sued the firm!

                      #617981
                      Nick Wheeler
                      Participant
                        @nickwheeler

                        Even good quality crosshead screwdrivers are consumables. Once they're chewed up, grind the heads off them so you're not tempted to use them and bugger up any more work.

                        What you do with them after that depends on you; there's only so many small pry bars/podgers/scribes that can be accommodated.

                        I do like the idea of nutrunners, which would be a good use for some scrap 1/4" drive sockets and a little welding.

                        #617989
                        SillyOldDuffer
                        Moderator
                          @sillyoldduffer

                          I've sharpened a couple of worn out Pozidrives into spike tools. Spikes are useful for aligning holes in sheet-metal and making Meccano models.

                          Last time I had the back off a washing machine, putting it back on was awkward because the bendy weight of the back caused it to settle a few millimetres out of position. A spike with a handle allows the back to be held and levered into position after slightly loosening the screws, so they can be re-tightened when everything's straight.

                          Dave

                          #618001
                          bernard towers
                          Participant
                            @bernardtowers37738

                            I used a lot of old screwdrivers as the basis for nut runners, using various socket heads for the business end

                            #618004
                            Anonymous

                              The blue Stanly ones are the best Pozidrive I've ever had. Still got 4 of them, one is different and more a Philips than a Pozidrive, I'd make sure they are truly knackered before butchering them.

                              The flat ones can be heated to dull red and bent easily by sticking the end in your vise and pulling over with your hand, a weakling would stick a tube over it for a bit of leverage. Never bothered with quenching etc with small drivers like them.

                              #618013
                              Neil Wyatt
                              Moderator
                                @neilwyatt

                                Last night on Wild Inside on Radio 4, there was a dissection of a stranded harbour porpoise. They sometimes have ear damage and the guy doing the autopsy used a screwdriver to remove the inner ear bones from the skull.

                                Could that count as 're-porpoising a screwdriver'?

                                Neil

                                #618014
                                Neil Wyatt
                                Moderator
                                  @neilwyatt

                                  More seriously… I altered a screwdriver by filing a 5mm hex on the end, as my mini lathe vertical slide has a couple of hard to reach cap screws.

                                  Neil

                                  #618015
                                  Nick Wheeler
                                  Participant
                                    @nickwheeler
                                    Posted by Bezzer on 20/10/2022 16:32:55:

                                    The blue Stanly ones are the best Pozidrive I've ever had. Still got 4 of them, one is different and more a Philips than a Pozidrive, I'd make sure they are truly knackered before butchering them.

                                    Try removing all the inspection panels on an aeroplane; using even a slightly worn screwdriver often leads to hours of extra work drilling off the heads, extracting the remains of the screw once the panels are out of the way, and riviting in new nut plates. That's just one of the reasons why replaceable tip drivers became so common, as getting through a few tips on one job, or wearing out a couple by using grip paste(which looks very like fine grinding paste….) is well worth the minimal expense.

                                    Any screwdrivers I buy from now on will be Wera, as they hit the sweet spot of cost, effectiveness, durability and ergonomics.

                                    #618026
                                    DC31k
                                    Participant
                                      @dc31k
                                      Posted by Martin Connelly on 20/10/2022 12:29:35:

                                      I think you would need something a lot faster than a butane blow lamp to heat them for bending if you don't want the heat traveling up to the plastic handles

                                      I have heard if you impale them into a potato, such that the bit you want to heat projects, the fleshy nature of the delicious tuber stops the heat travelling further. In such times of soaring food and energy prices, an adventurous amateur engineer would eat the spud afterwards.

                                      To whom do I apply for my £30 Chester food voucher?

                                      #618036
                                      mark costello 1
                                      Participant
                                        @markcostello1

                                        Resting it on a wet rag is supposed to work also, saving the tuber for chips or mashed.

                                        #618048
                                        DMB
                                        Participant
                                          @dmb

                                          Paint stirrer

                                          #618137
                                          File Handle
                                          Participant
                                            @filehandle

                                            I keep one old cabinet screwdriver to open paint tins. Also useful to cut around any skin that has formed, prior to its removal. It is probably 100 years old, I inherited it from my dad, who was responsible for the slimmed and shortened handle due to abusing it with a hammer. I have a second even older one with a square blade that gets occasional use as a pry bar. It is much larger than those in the image above.

                                            #618220
                                            Hopper
                                            Participant
                                              @hopper

                                              With the straight-bladed screwdrivers, what's wrong with touching them up on the bench grinder to make them as-new again?

                                              Or just keep them for rough work like opening paint tins and general prying and levering or scraping work, so your new screwdrivers don't end up in the same state. Used exclusively for tightening and loosening screws, a good screwdriver should last a lifetime of home workshop use.

                                              And if they are old UK or US-made screwdrivers, they will be better steel than today's typical Far Eastern hardware store offerings, so well worth touching up and continuing to use.

                                              Edited By Hopper on 22/10/2022 10:07:12

                                              #618224
                                              John Doe 2
                                              Participant
                                                @johndoe2

                                                Nothing, except I don't have a workshop yet. No bench grinder, nor probably the ability to regrind precision flat tips. And would I ruin the temper by overheating them? Too many imponderables !

                                                So the flat tips will be bent over to become mini pry bars, (I already have another old flat tip for opening paint tins), and the Pozis will be turned to thin conical ends, (somehow – not worked that out yet, having no lathe), one to act as a podger and one bent 90° to become a hose release tool, to break the stuck hose ends when removing car radiator hoses from their stuck-on connections.

                                                Both will have to wait until I have built and equipped the workshop, but at least I know not to throw them away. I thought the old steel might be worth keeping hold of.

                                                 

                                                Thanks for the suggestions.

                                                Edited By John Doe 2 on 22/10/2022 10:14:50

                                                #618227
                                                Mike Poole
                                                Participant
                                                  @mikepoole82104

                                                  I use a file for tidying up flat screwdrivers. A correctly tempered screwdriver should be able to be filed with a correctly tempered file. A chrome vanadium blade may be a bit harder. Probably best not to expect the file to be effective on brass after though.

                                                  Mike

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