More Q’s about surface finish.

Advert

More Q’s about surface finish.

Home Forums Beginners questions More Q’s about surface finish.

Viewing 25 posts - 1 through 25 (of 26 total)
  • Author
    Posts
  • #555551
    Robin Graham
    Participant
      @robingraham42208

      This is a bit of an academic question really, but I am intrigued.

      Facing off a 2" brass bar this evening I noticed this pattern:

      facingbrass_01.jpg

      It's not a great photo (best I can do with my 'phone) but you will perhaps be able to see five distinct 'zones' going in from the circumference to the centre. The boundaries are very well defined – it's not at all like the effect one sees with tool chatter or that sort of thing.

      I did wonder if it might be purely an optical effect – at certain angles there are diffraction patterns:

      facingbrass_02.jpg

      which seem to coincide, roughly at least, with the 'zones'

      I'd be interested to hear any opinions.

      The question is academic because the part will eventually be polished, but I'd like to know what's going on.

      Robin.

      Advert
      #10909
      Robin Graham
      Participant
        @robingraham42208
        #555552
        William S
        Participant
          @williams

          I believe this may explain: The Whitaker ring(bottom paragraph)

          d70d2694-f037-4256-abfc-4f0bda660a48.jpeg
          a3565c86-7a93-4ae4-bb6a-ef8f5dce0052.jpeg

          Source: Workshop Technology Part three, W.A.J. Chapman 1965 reprint.

          #555567
          Michael Gilligan
          Participant
            @michaelgilligan61133

            Very interesting reference, William … Thanks yes

            MichaelG.

            #555579
            Martin Kyte
            Participant
              @martinkyte99762

              Thats something I didn't know.

              So Why 5 zones instead of just one. The book reference is for steel and this is brass?

              The other thing that changes apart from surface speed is the approach curve of the material ahead of the tool tip. Much tighter in the centre and wider at the outside. Purely from an observational point of view surface finish has a lot to do with the way the material curls off the tip. I have watched steel chips when straight turning flip from being thrown out behind the tool tip to ahead with a direct change in surface finish. You would expect that finish would be affected by the way the chip is sheared from the stock and also any subsequent scuffing of the swarf against the finished surface. With Brass as the chip comes of in a sucsession of small 'flakes' for there to be some high speed variation in the force on the cutting tip which would vary with the chip size, again a function of the changing speed and dynamic motion of the surface as the radius is reduced.

              All of the above is purely my speculation so I'm happy to be "put right' by more informed metallurgists.

              regards Martin

              #555586
              Bob Stevenson
              Participant
                @bobstevenson13909

                Vibration…or, more accurately, the various stages of resonance of the system.

                #555653
                old mart
                Participant
                  @oldmart

                  When using the Smart & Brown model A at the museum years ago when it had a very worn cross slide screw and nut, everything which was faced off had pronounced ripples. Since replacing the leadscrew with a new one and having two nuts set up for antibacklash which is set at 0.001" the ripples have dissapeared. I doubt whether that lathe could produce the quality of facing that yours can to reveal that rare effect.

                  A modern cnc lathe would have some compensation for tool speed, cutting radius and feed rate.

                  I wonder if the effect would still be there if a little WD40 was used during the facing?

                  Edited By old mart on 25/07/2021 17:26:03

                  Edited By old mart on 25/07/2021 17:27:09

                  Edited By old mart on 25/07/2021 17:31:00

                  #555660
                  Michael Gilligan
                  Participant
                    @michaelgilligan61133
                    Posted by Robin Graham on 24/07/2021 22:42:40:

                    facingbrass_02.jpg

                    I'd be interested to hear any opinions.

                    .

                    That second photo is particularly disconcerting, because it looks like a rainbow … with the sequence of colours inverted.

                    MichaelG.

                    #555675
                    pgk pgk
                    Participant
                      @pgkpgk17461
                      Posted by Michael Gilligan on 25/07/2021 17:40:20

                      .

                      That second photo is particularly disconcerting, because it looks like a rainbow … with the sequence of colours inverted.

                      MichaelG.

                      It's what happens using a very long lens – doppler effectdevillaugh

                      pgk

                      #555710
                      Howard Lewis
                      Participant
                        @howardlewis46836

                        It may well be an optical effect, relating to the wavelength of the colour visible in each band and the physical sizes of the grooves on the surface of the material. A result of the light being reflected minutely different distances, to cause interference patterns..

                        Howard

                        #555717
                        Michael Gilligan
                        Participant
                          @michaelgilligan61133

                          There is no real reason to assume that the groove size varies, Howard

                          A diffraction grating will produce the full visible spectrum from white light.

                          MichaelG.

                          .

                          Refhttp://www.vikdhillon.staff.shef.ac.uk/teaching/phy217/instruments/phy217_inst_grating.html

                          The photo at the bottom of that page ^^^ is an excellent illustration.

                          Edited By Michael Gilligan on 25/07/2021 23:01:57

                          #555723
                          Bill Pudney
                          Participant
                            @billpudney37759

                            I suppose this is vaguely related, apologies if it isn't. Where I used to work they took great pride in their optical manufacturing capabilities. The prize piece of equipment was a diamond turning machine. It was used to generate mirrors, concave, flat and convex from aluminium. The surface finish was optically superb (apparently "cock on" is a term used by optics dudes………much used in regards to the DTM). Usually machined al. alloy is very prone to micro damage from fingerprints and similar, but the DTM generated surface was not…..so I was told.

                            cheers

                            Bill

                            #555732
                            Howard Lewis
                            Participant
                              @howardlewis46836

                              Michael,

                              Unless power cross feed is used, even with a skilled operator, the groove spacing is likely to vary slightly, and that assumes that the power cross feed is absolutely uniform in its operation, as is the speed of rotation of the workpiece.

                              Since we are discussing wavelengths of light, we can, I think, afford to be a little pedantic in those respects.

                              As you say a matter of interference and diffraction causing an optical effect. (note the partial mspectrum visible in places.

                              Howard

                              #555737
                              Michael Gilligan
                              Participant
                                @michaelgilligan61133

                                I’m bewildered by your response, Howard … but never mind.

                                All I pointed out was “There is no real reason to assume that the groove size varies”

                                Not that it definitely does not vary.

                                In what particular sense do you wish to be pedantic ?

                                MichaelG.

                                #555750
                                Howard Lewis
                                Participant
                                  @howardlewis46836

                                  Michael. I think that we both were cast in similar moulds!

                                  But you will agree that once we get into the wavelengths of light, the units are physically VERY small.

                                  Have you never been troubled by Newton's Rings in glass mounted slides?

                                  Not even sure if we are actually differing, let alone disagreeing.

                                  Howard

                                  #555754
                                  Martin Kyte
                                  Participant
                                    @martinkyte99762

                                    From the photo the reflected light seems to come from a direction roughly along the lines of the groves rather than perpendicular so my take on this is that the diffreaction is occuring on the chip boundries along each each grove. Think old fasioned Vinyl LP's. As the colours are seen from the same angle it would apper that the chip spacing is varying with diameter which would be consistant with decreasing surface speed towards the centre of the bar.

                                    n λ = d sin .

                                    For constant the equation above shows that the wavelength seen varies in proportion to spacing d so the red sectors have larger chip sizes than the blue.

                                    If this is correct then the feed or groove spacing has nothing to do with it.

                                    regards Martin

                                    Edited By Martin Kyte on 26/07/2021 09:44:51

                                    #555755
                                    Michael Gilligan
                                    Participant
                                      @michaelgilligan61133
                                      Posted by Howard Lewis on 26/07/2021 09:11:26:

                                      Michael. I think that we both were cast in similar moulds!

                                      But you will agree that once we get into the wavelengths of light, the units are physically VERY small.

                                      Have you never been troubled by Newton's Rings in glass mounted slides?

                                      Not even sure if we are actually differing, let alone disagreeing.

                                      Howard

                                      .

                                      I’ve been ‘troubled’ by ‘Newton’s Rings in many places, Howard … and have also used them to gauge surfaces.

                                      I didn’t intend to differ or disagree … merely to observe that the colours in Robin’s photo are not necessarily an indication of variations in pitch. The rendering is not good enough to perform quantitative analysis.

                                      Peace !

                                      MichaelG.

                                       

                                      Edited By Michael Gilligan on 26/07/2021 09:47:42

                                      #556343
                                      Robin Graham
                                      Participant
                                        @robingraham42208

                                        Thanks for replies, and apologies for not getting back to this sooner – my wife has taken on a foster dog so I've been in woodworking mode making stair gates. C'est la vie!

                                        William – many thanks for the info about Whitaker rings. I'm not convinced that's what going on here though – brass, very light cuts (~10 thou) slow feed. But maybe – and valuable info even if it isn't.

                                        Bob Stevenson – I was initially sceptical about 'stages of resonance', but changing the spindle speed from 550 to 700 rpm gave different 'zones':

                                        facingbrass700rpm.jpg

                                        and returning to 550 gave results broadly similar to my first photo:

                                        facingbrass500rpm_02.jpg

                                        So it's mechanical. I think I understand what's going on now.

                                        On the optical effects, I found, unsurprisingly in retrospect, that the 'spectrum' was very much dependent on camera and lighting angles. Thanks Martin.

                                        I doubt that I can get much further in understanding optical effects without specialist kit – a trichroic beam splitter would be an absolute minimum requirement I expect. Sadly , I haven't got onewink.

                                        I should just be happy that I can get this finish on a mass-market hobby lathe.

                                        Robin.

                                         

                                         

                                         

                                         

                                         

                                         

                                         

                                         

                                         

                                        Edited By Robin Graham on 30/07/2021 01:21:13

                                        Edited By Robin Graham on 30/07/2021 01:28:35

                                        #556349
                                        Michael Gilligan
                                        Participant
                                          @michaelgilligan61133

                                          smiley

                                          #556359
                                          Michael Gilligan
                                          Participant
                                            @michaelgilligan61133
                                            Posted by Michael Gilligan on 25/07/2021 22:38:10:

                                            […]

                                            A diffraction grating will produce the full visible spectrum from white light.

                                            MichaelG.

                                            .

                                            Ref: **LINK**

                                            The photo at the bottom of that page ^^^ is an excellent illustration.

                                            .

                                            For anyone who might be interested, but didn’t follow that link … here is the referenced photo:

                                            61b8cdb8-1409-40ce-9aa6-55e814a0c094.jpeg

                                            .

                                            The ‘double rainbow’ group at lower-right of the picture bears [shall we say] a striking similarity to the pattern that Robin photographed.

                                            MichaelG.

                                            .

                                            Sorry, I can’t be bothered distorting the picture to get the curvature … but it doesn’t take much imagination

                                            #556361
                                            Michael Gilligan
                                            Participant
                                              @michaelgilligan61133
                                              Posted by Robin Graham on 24/07/2021 22:42:40:

                                              facingbrass_02.jpg

                                              Ref. ^^^

                                              #556397
                                              Ady1
                                              Participant
                                                @ady1

                                                Very pretty

                                                #559802
                                                Michael Gilligan
                                                Participant
                                                  @michaelgilligan61133

                                                  Just resurrecting this thread to mention that the video I linked this morning includes an interesting piece about reflective diffraction gratings; commencing a little after 22minutes duration.

                                                  MichaelG.

                                                  .

                                                  Ref. https://www.model-engineer.co.uk/forums/postings.asp?th=169694&p=1

                                                   

                                                  Edited By Michael Gilligan on 25/08/2021 13:25:02

                                                  #559972
                                                  Robin Graham
                                                  Participant
                                                    @robingraham42208

                                                    Thanks Michael, that's an interesting video.

                                                    I have pursued this a little further by setting up a primitive apparatus involving various clamps, a red laser pointer and a baking-parchment screen. I can see fairly well defined maximums and minimums. They're smeared of course, but I suppose that shows – well something! I'll refine my apparatus and see if I can make any meaningful measurements.

                                                    Pointless in some ways perhaps, but entertaining.

                                                    Robin.

                                                    #560088
                                                    Michael Gilligan
                                                    Participant
                                                      @michaelgilligan61133

                                                      This might help, Robin

                                                      Light Waves – Finding Slits per mm for a Diffraction Grating: **LINK**

                                                      MichaelG.

                                                    Viewing 25 posts - 1 through 25 (of 26 total)
                                                    • Please log in to reply to this topic. Registering is free and easy using the links on the menu at the top of this page.

                                                    Advert

                                                    Latest Replies

                                                    Home Forums Beginners questions Topics

                                                    Viewing 25 topics - 1 through 25 (of 25 total)
                                                    Viewing 25 topics - 1 through 25 (of 25 total)

                                                    View full reply list.

                                                    Advert

                                                    Newsletter Sign-up