I have a Sieg SX3 and recently bought a set of single flute countersinks from ArcEuroTrade.
Today I tried to use them for the first time and I am unsure if the problem I had is me, the mill or the countersink.
I was making a 14mm diameter 90-degree countersink on a 6mm hole in BMS. I selected a 16.5mm countersink, mounted it in an R8 collet and lowered the head till the cuter was just starting to shave the hole corner.
From here I calculated that I need to cut 4mm deep to achieve a 14mm countersink.
I ran the cutter at 150RPM and with plenty of cutting oil started to lower the head. It cut easily till about 2mm deep ( measured 10mm dia) It then started to get a little more difficult so I raised the speed to 300RPM. It then was cutting better to 3mm deep (measured 12mm dia) After this it did not want to go deeper, I had to give more feed to get it to start cutting again. Like I was having to drive the head down, not just lower it.
Then cut quickly to 4mm deep. But the hole diameter was only 13.5mm dia. I had to give it another 0.5mm feed and it again suddenly started cutting with a thick swarf curl. This time it took the countersink to 14.5mm dia and the finish was very rough.
I have looked at the cutter, it appears as good as new, with no sign of wear. So I am wondering is it me? Have I approached it the wrong way?
I was trying to feed it down not too slowly, probably about 0.5mm/second. But I did lift it to check the cut and re-oil.
In the end, I was defiantly getting the impression the mill was not rigid enough, the head was visibly moving side to side, and I suspect was lifting relative to the feed screw. Could it be the Z dovetail is too loose? Just how do I check the play on the Z axis?
Is single flute the wrong sort of cutter?
Any ideas?