I like carbide tooling. Even on my CMD10 (X1) micro mill I got good results – and better than with HSS.
On the big mill (Amadeel VMR32L), it's a joy.
The lathe (CJ18A), I'm more uncertain about, but the insert parting tool is a wonder (depending on material) and aluminium inserts work well on steel as well as ally.
So what's my problem? Well, for the main part, I buy cheap stuff from eBay. I have learned my lesson about the eBay title. A tool which says it's carbide in the title, often says it's HSS in the description. If it looks too good…
I also buy inserts (cheap end) from ARC.
What I find is that most of my tools chip if I sneeze too hard. There are some exceptions. I've some reground name carbide end mills which I LOVE that I got from ebay and seen (relativey) indestructible. Also some indexed facemills (also from ARC) which work well and so far haven't given me any problems despite being worked hard (blue chips and all that).
My (other) carbide end mills seem to have a short life. If the fall out of the collet, they chip. If I take too harsh cut they chip. If there's a hard metal (e.g. a bolt or screw) in the piece, they chip.
On the lathe, the aluminium inserts chip if they look at a piece – the nice thing is they seem to still keep cutting well even when broken! The steel inserts last a bit longer, but don't always give great results (depending on material). In fairness, I probably can't push the lathe hard enough to work them.
My question is this. If I spend a lot more money, with the tools be more robust? How much longer will they last. Yes I probably am a bit cack-handed, so that needs to be factored in.
Should I spent twice as much on a sumitomo insert from ARC? 40% more for an ARC carbide endmill (vs eBay) or 3/4 times as much for a kenametal (or similar).
I'm not arguing that more expensive is better, but I'm more concerned about robustness than wear. It the more expensive ones chip as much, then I won't get the benefit them them in their old age as they still retain their sharpness.
Iain