Myford ML4 gib strips

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Myford ML4 gib strips

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  • #469594
    Steven Kane
    Participant
      @stevenkane39097

      Where can I get new gib strips for my Myford ML 4.

      ,

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      #10213
      Steven Kane
      Participant
        @stevenkane39097
        #469682
        Michael Gilligan
        Participant
          @michaelgilligan61133

          I suspect you will need to make them … which might only mean ‘make from’ another item.

          Do you have the old/worn/bent ones as a pattern ?

          MichaelG.

          #469684
          Pete.
          Participant
            @pete-2

            Sorry for hijacking your question, but it is on subject.

            I'm nearly finished restoring a mini 1940's milling machine, it doesn't have tapered gibs, I need to make a small gib strip, would a strip of en1a be suitable to make a gib strip from? I thought the lead in it might give it some lubricity?

            #469689
            Michael Gilligan
            Participant
              @michaelgilligan61133

              Pete

              Personally … I would use gauge plate, for its flatness, smoothness, etc.

              Lubricant can be applied

              .

              I’m sure there will be other opinions forthcoming.

              MichaelG.

              #469690
              Steviegtr
              Participant
                @steviegtr

                Interesting. No idea though. Why were they not originally made from phosphor bronze.

                Steve.

                Edited By Steviegtr on 07/05/2020 00:45:03

                #469691
                Pete.
                Participant
                  @pete-2

                  I suppose gauge plate is harder so it might be better for vibration (not absorbing it and effecting surface finish?).

                  I did measure some bright en1a flat bar with a mic, and it was surprisingly consistent along the length and close to spec, which made me wonder if it could be used as gib strip.

                  It would be interesting to hear others opinions on it though.

                  #469694
                  Steviegtr
                  Participant
                    @steviegtr

                    My take on this, is that a gib strip runs on usually cast iron. we all know from metallurgy that for 2 metal rubbing together that one would be made from a hard metal substance & one from a soft substance. Hence my reasoning of cast iron to Phosphor bronze. Especially as the bronze can be oilite. It will stay lubricated for longer than any other metal. Or is it too soft & would not pack correctly. Silly old duffer will have an answer in the morning I am sure that will blow my theory away. laugh

                    Steve.

                    #469714
                    Michael Gilligan
                    Participant
                      @michaelgilligan61133
                      Posted by Steviegtr on 07/05/2020 00:44:00:

                      Interesting. No idea though. Why were they not originally made from phosphor bronze.

                      Steve.

                      .

                      Good morning, Steve

                      Just wondering … have you looked at the strips on your Myford ?

                      MichaelG.

                      #469727
                      Steven Kane
                      Participant
                        @stevenkane39097

                        High Michael,

                        I do have the original gib strips in the lathe and would like to replace them with new items as I have a problem with inconsistent fit, resulting in tight spots.

                        I was hoping that the sizes could be the same as say a ML 7?

                        Myford quote online 8 1/2 inches long for the cross slide, but of course it doesn't say what the other dimensions are.

                        Steven

                        #469733
                        Michael Gilligan
                        Participant
                          @michaelgilligan61133
                          Posted by Steven Kane on 07/05/2020 08:42:23:

                          High Michael,

                          I do have the original gib strips in the lathe and would like to replace them with new items as I have a problem with inconsistent fit, resulting in tight spots.

                          I was hoping that the sizes could be the same as say a ML 7?

                          Myford quote online 8 1/2 inches long for the cross slide, but of course it doesn't say what the other dimensions are.

                          Steven

                          .

                          I’m sure that collectively, the forum can compare the dimensions of various strips with what you have … but that would be easier if we know what you need.

                          If it’s any help: Here’s a couple of photos of my ML7R strip, in the condition I bought the lathe

                          .

                          p1180383_s.jpg
                          .

                          p1180385_s.jpg

                          .

                          I think you will find it differs significantly from the ML4 version.

                          Incidentally: I managed to straighten that and polish it back to useable condition angel

                          MichaelG.

                          Edited By Michael Gilligan on 07/05/2020 09:11:38

                          #469738
                          Jon Cameron
                          Participant
                            @joncameron26580

                            I think Michaels suggestion of gauge plate is a sound one. the strips are hard ground metal surface and gauge plate would fit the bill nicely. There will also be longer lasting than bronze ones which may flex with the limited adjusting screws on the ML4.

                            Alternatively you could rub the original on some increasingly fine wet and dry with oil, on some plate glass or a granite chopping board. then once done check for flatness using a verdict DTI on the surface plate (granite chopping board). If you want to completely replace it then I think that gauge plate is your first option, not sure of the dimensions on the ML7 and how they compare to the ML4. but if they are the same, a new ML7 one cut down to size would be a more expensive option.

                            #469744
                            Douglas Johnston
                            Participant
                              @douglasjohnston98463

                              When I made some gib strips a few years ago I used gauge plate and did as Jon suggested to flatten one surface. Incidentally the thickness of the strip does not need to be perfect since the back face is only in contact with the gib screws.

                              One other thing I did was to cut the ends with a sharp endmill (a new carbide one in my case ) so that the end edges in contact with the slide had no discernible rounding. This helps to prevent any fine chips getting trapped between the gib and the slide.

                              Doug

                              #469756
                              Hopper
                              Participant
                                @hopper
                                Posted by Steven Kane on 07/05/2020 08:42:23:

                                High Michael,

                                I do have the original gib strips in the lathe and would like to replace them with new items as I have a problem with inconsistent fit, resulting in tight spots.

                                Tight spots is usually down to wear on the cast iron ways on the cross slide or carriage. The more used area gets worn away over the years. Are you sure your problem is the gib strip?

                                You should be able to rub your gib strips on emery paper on a slab of glass of granite etc to flatten them out as already suggested. They they are adjustable via the screws so flatness is not ultracriticical as they will conform to the pressure of the screws etc.

                                To make new gibs you will need to machine the angles on the edges etc. Mild steel or gauge plate will work. It is rubbing against cast iron, so a good bearing combination. No need for bronze etc.

                                #469797
                                SillyOldDuffer
                                Moderator
                                  @sillyoldduffer
                                  Posted by Steviegtr on 07/05/2020 01:12:39:

                                  My take on this, is that a gib strip runs on usually cast iron. we all know from metallurgy that for 2 metal rubbing together that one would be made from a hard metal substance & one from a soft substance. Hence my reasoning of cast iron to Phosphor bronze. Especially as the bronze can be oilite. It will stay lubricated for longer than any other metal. Or is it too soft & would not pack correctly. Silly old duffer will have an answer in the morning I am sure that will blow my theory away. laugh

                                  Steve.

                                  Theory safe, but I can fill in some of the whys and wherefores! Not due to my natural genius, but I do have a collection of books!

                                  • D.A.Low's "Applied Mechanics" (Longmans, London 1947) has much of interest to say about Mr Beauchamp Tower's researches. Stephenson, Brunel and Whitworth are remembered despite their efforts being mostly obsolete. Poor old Tower is mostly forgotten, but he's the guy who sorted out modern lubrication, a far from simple subject. Unfortunately Low doesn't explain why two different metals should be used in a bearing.
                                  • "Engineering Hand-drawing and Scale-Drawing" Jackson & Bentley, Leeds undated is full of drawing exercises covering common pre-war engineering objects, together with a short description of design features. For a cast bearing, it says 'BB is a Brass "Bush" or "Lining". The use of this liner or bush tends to reduce the "wear" of the "journal" by making it "run" more easily and smoothly than if it were rubbing on the cast-iron. (The bearing can also be renewed cheaply and easily by putting in a new bush)"
                                  • "Introduction to Machine Design, Jefferson & Brooking, Ronald Press, New York 1951" gets into the nitty gritty:
                                    • Sufficiently strong to bear the load
                                    • Readily machinable and able to take a high degree of polish
                                    • Have low frictional resistance
                                    • Able to function within the temperature range of the machine
                                    • do not readily gall, ie seize

                                  Of these, not galling, generally means a bearing must be made of two different metals. The book says the main exceptions are: cast-iron may be run against cast-iron, and mild-steel may be run against hardened steel. Not any pair of different metals work without galling, examples of OK pairs given are:

                                  • Babbitt metal, good for heavy pressure and shock loads because it's plastic. Failed bearings don't score.
                                  • Brass, takes more pressure than Babbitt, but not good for shock loads. Cheaper than better bearing metals, main advantage – easily replaced
                                  • Bronze, very high pressure
                                  • Copper-Lead, good for high-pressure and high-temperature in engines. Failed bearings don't score.
                                  • Silver, and Silver Cadmium, high load, high speed, precision machines
                                  • Powdered metals (Oilite etc), low load, low speed, low maintenance (ie machine is done when they wear out)
                                  • Plastics, water lubricated, high-pressure, dredging machines
                                  • Rubber, water lubricated underwater bearings
                                  • Cast-iron with hardened steel, slow speed light load machines, cheap
                                  • Steel, sliding bearings, especially ball and roller bearings. (polished to better than 0.0001" with high hardeness and toughness.)

                                  So Phosphor Bronze is OTT for lathe gibs, cast-iron more likely, maybe mild-steel for cheapness, or brass because it can be polished. Big machine slides might be different, but gibs don't generally have to cope with high-pressure, high-loads, or high-speed. Be fun to fit silver gibs, massive boasting rights, and it would deter vampires!

                                  Dave

                                  Dave

                                  #469807
                                  Steviegtr
                                  Participant
                                    @steviegtr
                                    Posted by Michael Gilligan on 07/05/2020 08:02:38:

                                    Posted by Steviegtr on 07/05/2020 00:44:00:

                                    Interesting. No idea though. Why were they not originally made from phosphor bronze.

                                    Steve.

                                    .

                                    Good morning, Steve

                                    Just wondering … have you looked at the strips on your Myford ?

                                    MichaelG.

                                    Yes Michael, they look like mild steel.

                                    Steve.

                                    #469809
                                    Steviegtr
                                    Participant
                                      @steviegtr
                                      Posted by SillyOldDuffer on 07/05/2020 12:59:20:

                                      Posted by Steviegtr on 07/05/2020 01:12:39:

                                      My take on this, is that a gib strip runs on usually cast iron. we all know from metallurgy that for 2 metal rubbing together that one would be made from a hard metal substance & one from a soft substance. Hence my reasoning of cast iron to Phosphor bronze. Especially as the bronze can be oilite. It will stay lubricated for longer than any other metal. Or is it too soft & would not pack correctly. Silly old duffer will have an answer in the morning I am sure that will blow my theory away. laugh

                                      Steve.

                                      • So Phosphor Bronze is OTT for lathe gibs, cast-iron more likely, maybe mild-steel for cheapness, or brass because it can be polished. Big machine slides might be different, but gibs don't generally have to cope with high-pressure, high-loads, or high-speed. Be fun to fit silver gibs, massive boasting rights, and it would deter vampires!

                                      Dave

                                      Great write up you did there.

                                      Steve.

                                      #469818
                                      Michael Gilligan
                                      Participant
                                        @michaelgilligan61133
                                        Posted by Steviegtr on 07/05/2020 13:33:54:

                                        Posted by Michael Gilligan on 07/05/2020 08:02:38:

                                        Posted by Steviegtr on 07/05/2020 00:44:00:

                                        Interesting. No idea though. Why were they not originally made from phosphor bronze.

                                        Steve.

                                        .

                                        Good morning, Steve

                                        Just wondering … have you looked at the strips on your Myford ?

                                        MichaelG.

                                        Yes Michael, they look like mild steel.

                                        Steve.

                                        .

                                        Dave has already done his duty well … but I will just add that [suitable grade] cast iron is sufficiently ‘self lubricating’ to run well; either cast on cast, or steel on cast.

                                        Machine tool makers have been doing it for many decades.

                                        MichaelG.

                                        #469819
                                        Steviegtr
                                        Participant
                                          @steviegtr
                                          Posted by Michael Gilligan on 07/05/2020 13:46:10:

                                          Posted by Steviegtr on 07/05/2020 13:33:54:

                                          Posted by Michael Gilligan on 07/05/2020 08:02:38:

                                          Posted by Steviegtr on 07/05/2020 00:44:00:

                                          Interesting. No idea though. Why were they not originally made from phosphor bronze.

                                          Steve.

                                          .

                                          Good morning, Steve

                                          Just wondering … have you looked at the strips on your Myford ?

                                          MichaelG.

                                          Yes Michael, they look like mild steel.

                                          Steve.

                                          .

                                          Dave has already done his duty well … but I will just add that [suitable grade] cast iron is sufficiently ‘self lubricating’ to run well; either cast on cast, or steel on cast.

                                          Machine tool makers have been doing it for many decades.

                                          MichaelG.

                                          Ok keep your hair on. Too early to argue. Was only a thought.

                                          Steve.

                                          #469821
                                          Michael Gilligan
                                          Participant
                                            @michaelgilligan61133
                                            Posted by Steviegtr on 07/05/2020 13:47:54:

                                            Posted by Michael Gilligan on 07/05/2020 13:46:10:

                                            Dave has already done his duty well … but I will just add that [suitable grade] cast iron is sufficiently ‘self lubricating’ to run well; either cast on cast, or steel on cast.

                                            Machine tool makers have been doing it for many decades.

                                            MichaelG.

                                            Ok keep your hair on. Too early to argue. Was only a thought.

                                            Steve.

                                            .

                                            dont know … I made a simple statement, in response to what I took to be your question

                                            No hair or argument involved.

                                            MichaelG.

                                            #469823
                                            Steviegtr
                                            Participant
                                              @steviegtr
                                              Posted by Michael Gilligan on 07/05/2020 13:53:06:

                                              Posted by Steviegtr on 07/05/2020 13:47:54:

                                              Posted by Michael Gilligan on 07/05/2020 13:46:10:

                                              Dave has already done his duty well … but I will just add that [suitable grade] cast iron is sufficiently ‘self lubricating’ to run well; either cast on cast, or steel on cast.

                                              Machine tool makers have been doing it for many decades.

                                              MichaelG.

                                              Ok keep your hair on. Too early to argue. Was only a thought.

                                              Steve.

                                              .

                                              dont know … I made a simple statement, in response to what I took to be your question

                                              No hair or argument involved.

                                              MichaelG.

                                              enlightened

                                              Steve.

                                              #469909
                                              Steven Kane
                                              Participant
                                                @stevenkane39097

                                                I will take the top slide off tomorrow and have a look at the gib strip and try flattening it and polishing it to see what the difference is. It may well be wear in the top slide which I will have to get sorted.

                                                Thanks for all you comments!

                                                Steven

                                                #469955
                                                Pete.
                                                Participant
                                                  @pete-2
                                                  Posted by SillyOldDuffer on 07/05/2020 12:59:20:

                                                  Posted by Steviegtr on 07/05/2020 01:12:39:

                                                  My take on this, is that a gib strip runs on usually cast iron. we all know from metallurgy that for 2 metal rubbing together that one would be made from a hard metal substance & one from a soft substance. Hence my reasoning of cast iron to Phosphor bronze. Especially as the bronze can be oilite. It will stay lubricated for longer than any other metal. Or is it too soft & would not pack correctly. Silly old duffer will have an answer in the morning I am sure that will blow my theory away. laugh

                                                  Steve.

                                                  Theory safe, but I can fill in some of the whys and wherefores! Not due to my natural genius, but I do have a collection of books!

                                                  • D.A.Low's "Applied Mechanics" (Longmans, London 1947) has much of interest to say about Mr Beauchamp Tower's researches. Stephenson, Brunel and Whitworth are remembered despite their efforts being mostly obsolete. Poor old Tower is mostly forgotten, but he's the guy who sorted out modern lubrication, a far from simple subject. Unfortunately Low doesn't explain why two different metals should be used in a bearing.
                                                  • "Engineering Hand-drawing and Scale-Drawing" Jackson & Bentley, Leeds undated is full of drawing exercises covering common pre-war engineering objects, together with a short description of design features. For a cast bearing, it says 'BB is a Brass "Bush" or "Lining". The use of this liner or bush tends to reduce the "wear" of the "journal" by making it "run" more easily and smoothly than if it were rubbing on the cast-iron. (The bearing can also be renewed cheaply and easily by putting in a new bush)"
                                                  • "Introduction to Machine Design, Jefferson & Brooking, Ronald Press, New York 1951" gets into the nitty gritty:
                                                    • Sufficiently strong to bear the load
                                                    • Readily machinable and able to take a high degree of polish
                                                    • Have low frictional resistance
                                                    • Able to function within the temperature range of the machine
                                                    • do not readily gall, ie seize

                                                  Of these, not galling, generally means a bearing must be made of two different metals. The book says the main exceptions are: cast-iron may be run against cast-iron, and mild-steel may be run against hardened steel. Not any pair of different metals work without galling, examples of OK pairs given are:

                                                  • Babbitt metal, good for heavy pressure and shock loads because it's plastic. Failed bearings don't score.
                                                  • Brass, takes more pressure than Babbitt, but not good for shock loads. Cheaper than better bearing metals, main advantage – easily replaced
                                                  • Bronze, very high pressure
                                                  • Copper-Lead, good for high-pressure and high-temperature in engines. Failed bearings don't score.
                                                  • Silver, and Silver Cadmium, high load, high speed, precision machines
                                                  • Powdered metals (Oilite etc), low load, low speed, low maintenance (ie machine is done when they wear out)
                                                  • Plastics, water lubricated, high-pressure, dredging machines
                                                  • Rubber, water lubricated underwater bearings
                                                  • Cast-iron with hardened steel, slow speed light load machines, cheap
                                                  • Steel, sliding bearings, especially ball and roller bearings. (polished to better than 0.0001" with high hardeness and toughness.)

                                                  So Phosphor Bronze is OTT for lathe gibs, cast-iron more likely, maybe mild-steel for cheapness, or brass because it can be polished. Big machine slides might be different, but gibs don't generally have to cope with high-pressure, high-loads, or high-speed. Be fun to fit silver gibs, massive boasting rights, and it would deter vampires!

                                                  Dave

                                                  Dave

                                                  Thank you for taking the time to type that out, some interesting info there.

                                                  #469965
                                                  Hopper
                                                  Participant
                                                    @hopper

                                                    Cast iron gibs would crack.

                                                    #470614
                                                    Steven Kane
                                                    Participant
                                                      @stevenkane39097

                                                      I took the top slide off yesterday and decided that while it was apart, I would take the opportunity to clean it, sand the painted areas and prime it ready for finishing coats of Myford gray.

                                                      The gib strip in the top slide looks to be in quite good condition, but I will flatten and polish it and see then if the slide ways are worn or not!

                                                      In the week I shall be taking off the cross slide and will do the same ready for painting.

                                                      Steven

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