5″ gauge tender horns

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5″ gauge tender horns

Home Forums Beginners questions 5″ gauge tender horns

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  • #10161
    Peter Simpson 1
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      @petersimpson1
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      #463035
      Peter Simpson 1
      Participant
        @petersimpson1

        I have just fabricated the frames for my tender. Now looking to make the horns, Reeves can supply the casting at £96, this is to steep for me. Can anybody suggest a suitable method and materials to fabricate horns without using castings ?

        #463041
        Former Member
        Participant
          @formermember19781

          [This posting has been removed]

          #463042
          Peter Simpson 1
          Participant
            @petersimpson1

            BR standard class 2

            #463046
            Former Member
            Participant
              @formermember19781

              [This posting has been removed]

              #463060
              Manofkent
              Participant
                @manofkent

                I made mind for a 3.1/2 tender on my CNC mill. Pretty easy really, milled in one operation out of 1/2" steel.

                You tube has Mr Crispin making hornblocks for Springbok somewhere I recall. Worth a look.

                John

                #463084
                Clive Brown 1
                Participant
                  @clivebrown1

                  Phew! priceof castings seems to rocket.

                  Could you fabricate from ,say, 1/2" x 1/2" x 1/8" steel angle and silver solder in any necessary triangular webs. A bit fiddly, but cheap.

                  Alternatively, horns for other designs seem a bit cheaper, eg those for my 5" Priness of Wales are "only" about £65.

                  Any scope there?

                  #463088
                  Former Member
                  Participant
                    @formermember19781

                    [This posting has been removed]

                    #463098
                    Trevor Crossman 1
                    Participant
                      @trevorcrossman1

                      Hello Peter, fabricate them from 1/8" steel angle and save yourself around £85. The picture below shows those that I made for the tender to my 5" Salisbury. They took me a couple of hours to saw the pieces for all 6 and file them to size, and an afternoon to silver solder together. I made a simple jig to hold the parts together while heating or the small pieces float on the molten flux 😄

                       

                      Trevorimg_20200407_200309883.jpg

                      Edited By Trevor Crossman 1 on 07/04/2020 20:43:54

                      #463309
                      Peter Simpson 1
                      Participant
                        @petersimpson1

                        Trevor thanks for your suggestion That's the way I will go.

                        #463597
                        Mikelkie
                        Participant
                          @mikelkie

                          How about aluminium castings . quick and easyAluminium horn

                          #464745
                          Peter Simpson 1
                          Participant
                            @petersimpson1

                            Trevor how did your soldering jig work. trying to work out design that will not get soldered to the angle iron,

                            Peter

                            #464828
                            Nick Clarke 3
                            Participant
                              @nickclarke3

                              GLR have pictures of many of their castings on their site – the GWR ones for the Keith Wilson 5" Mogul come out about half the price.

                              #464840
                              Former Member
                              Participant
                                @formermember19781

                                [This posting has been removed]

                                #464980
                                Trevor Crossman 1
                                Participant
                                  @trevorcrossman1
                                  Posted by Peter Simpson 1 on 15/04/2020 09:35:20:

                                  Trevor how did your soldering jig work. trying to work out design that will not get soldered to the angle iron,

                                  Peter

                                  PM and a picture sent.

                                  #464988
                                  Peter Simpson 1
                                  Participant
                                    @petersimpson1

                                    Hi Trevor nothing has arrived in my in box.

                                    Thanks

                                    Peter

                                    #465002
                                    Trevor Crossman 1
                                    Participant
                                      @trevorcrossman1
                                      Posted by Peter Simpson 1 on 16/04/2020 09:42:40:

                                      Hi Trevor nothing has arrived in my in box.

                                      Thanks

                                      Peter

                                      Oh well, it's adrift somewhere out in the ether, check your spam folder though.

                                      Here's the support piece, angle has two pieces of titanium sheet angle bolted to each end which supports the horn angle piece and is solder proof. If you don't have any or can't find any locally, PM your address and I will post you a piece. Not shown in the picture is the hold down which was a vertical bar with a guide piece at the top through which a piece of pointed stainless steel rod passed and held down the small gusset pieces.

                                      Trevorimg_20200415_115447528.jpg

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